3,553 Lead Process Optimization Engineer jobs in Kenya
Manufacturing Process Optimization Engineer - Lean Six Sigma
Posted 22 days ago
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Job Description
Our client is actively seeking a results-oriented Manufacturing Process Optimization Engineer to join their dynamic, fully remote team. This role is pivotal in driving efficiency, reducing waste, and enhancing overall productivity across various manufacturing operations. You will leverage your deep understanding of industrial engineering principles, Lean methodologies, and Six Sigma tools to analyze existing processes, identify bottlenecks, and implement data-driven improvements. The ideal candidate is a strategic thinker with a proven track record of successfully transforming manufacturing workflows.
Responsibilities:
Responsibilities:
- Analyze current manufacturing processes to identify inefficiencies, waste, and areas for improvement using tools like Value Stream Mapping, Kaizen, and 5S.
- Develop and implement Lean manufacturing strategies to streamline operations, reduce lead times, and optimize inventory levels.
- Apply Six Sigma methodologies (DMAIC) to solve complex quality and process issues, driving continuous improvement initiatives.
- Design and execute experiments to validate process changes and measure their impact on key performance indicators (KPIs) such as throughput, cycle time, and defect rates.
- Create and maintain process documentation, including standard operating procedures (SOPs), work instructions, and flowcharts.
- Collaborate with cross-functional teams, including production, quality assurance, and supply chain, to ensure seamless implementation of process improvements.
- Develop training materials and conduct workshops for production staff on Lean and Six Sigma principles.
- Utilize data analytics and statistical tools to monitor process performance and identify trends.
- Champion a culture of continuous improvement throughout the organization.
- Stay updated on the latest manufacturing technologies and best practices.
- Bachelor's degree in Industrial Engineering, Manufacturing Engineering, Mechanical Engineering, or a closely related field.
- Minimum of 6 years of experience in manufacturing process improvement, with a strong focus on Lean and Six Sigma.
- Certified Lean Six Sigma Black Belt or Master Black Belt is highly preferred.
- Demonstrated experience in implementing successful process optimization projects in a manufacturing environment.
- Proficiency in statistical analysis software (e.g., Minitab) and process simulation tools.
- Excellent analytical, problem-solving, and critical thinking skills.
- Strong project management and leadership abilities.
- Effective communication and presentation skills, with the ability to influence stakeholders at all levels.
- Experience working in a remote team setting and managing projects autonomously.
- Knowledge of automation and Industry 4.0 concepts is a plus.
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Principal Manufacturing Operations Engineer - Lean Six Sigma
Posted 13 days ago
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Job Description
Our client, a global leader in high-precision component manufacturing, is seeking a Principal Manufacturing Operations Engineer to join our innovative, fully remote team. This role is essential for driving operational excellence, implementing lean manufacturing principles, and optimizing production processes across our facilities. You will leverage your deep expertise in process improvement, automation, and quality control to enhance efficiency, reduce waste, and ensure the highest standards of production. This is a remote-first opportunity, allowing you to contribute significantly to our manufacturing strategy without needing to be on-site.
Key Responsibilities:
Key Responsibilities:
- Lead the development and implementation of lean manufacturing initiatives, including Six Sigma projects, to drive continuous improvement across all production lines.
- Analyze manufacturing processes, identify bottlenecks, and design and implement solutions to improve throughput, quality, and cost-effectiveness.
- Develop and optimize Standard Operating Procedures (SOPs) and work instructions to ensure consistency and efficiency.
- Collaborate with engineering, quality, and production teams to troubleshoot manufacturing issues and implement corrective actions.
- Design and implement new manufacturing processes and technologies, including automation solutions.
- Develop and manage key performance indicators (KPIs) for manufacturing operations, monitoring performance and reporting on progress.
- Conduct root cause analysis for production defects and implement preventative measures.
- Lead cross-functional teams in problem-solving sessions and continuous improvement activities.
- Stay current with industry best practices, emerging technologies, and regulatory requirements in manufacturing.
- Mentor junior engineers and provide technical leadership in process engineering and operational excellence.
- Ensure adherence to safety regulations and environmental standards within manufacturing operations.
- Master's degree in Industrial Engineering, Manufacturing Engineering, Mechanical Engineering, or a related field.
- Minimum of 10 years of progressive experience in manufacturing operations and process engineering, with a strong focus on continuous improvement methodologies.
- Certified Lean Six Sigma Black Belt or Master Black Belt is required.
- Proven experience in implementing lean manufacturing tools and techniques (e.g., 5S, Kaizen, Value Stream Mapping).
- In-depth knowledge of statistical process control (SPC) and quality management systems.
- Experience with manufacturing automation, robotics, and Industry 4.0 concepts.
- Strong analytical, problem-solving, and project management skills.
- Excellent communication and interpersonal skills, with the ability to influence and lead teams in a remote environment.
- Demonstrated ability to manage complex projects and drive significant operational improvements.
- Experience in a high-volume manufacturing environment is essential.
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Senior Manufacturing Operations Lead (Lean Six Sigma)
Posted 12 days ago
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Job Description
Our client is seeking a dedicated Senior Manufacturing Operations Lead with a strong background in Lean Six Sigma principles to drive efficiency and quality improvements. This is a fully remote position, enabling you to optimize production processes from anywhere. You will be responsible for overseeing manufacturing operations, implementing lean manufacturing techniques, leading continuous improvement initiatives, and ensuring that production targets are met safely and efficiently. The ideal candidate will possess a proven track record in optimizing manufacturing processes, reducing waste, and enhancing overall operational performance.
Key Responsibilities:
Qualifications:
Location: Kericho, Kericho, KE (Remote)
Key Responsibilities:
- Lead and manage day-to-day manufacturing operations, ensuring adherence to production schedules, quality standards, and safety protocols.
- Champion and implement Lean Six Sigma methodologies (e.g., 5S, Kaizen, Value Stream Mapping, DMAIC) across the production floor.
- Identify bottlenecks and areas of inefficiency in the manufacturing process and develop and implement solutions to optimize workflows.
- Drive continuous improvement initiatives to reduce waste, improve cycle times, and enhance product quality.
- Develop and implement standard operating procedures (SOPs) to ensure consistency and efficiency in all manufacturing activities.
- Analyze production data and key performance indicators (KPIs) to track performance, identify trends, and make data-driven decisions.
- Collaborate with cross-functional teams, including quality assurance, engineering, supply chain, and maintenance, to resolve issues and drive integrated solutions.
- Provide training and coaching to production staff on Lean Six Sigma principles and best practices.
- Ensure compliance with all relevant health, safety, and environmental regulations.
- Manage production budgets and contribute to cost-saving efforts without compromising quality or safety.
- Lead and mentor a team of production supervisors and associates, fostering a culture of accountability and continuous improvement.
- Investigate and resolve production-related problems, implementing root cause analysis and corrective actions.
Qualifications:
- Bachelor's degree in Industrial Engineering, Manufacturing Engineering, Operations Management, or a related technical field.
- Minimum of 7 years of progressive experience in manufacturing operations, with a strong emphasis on Lean Six Sigma implementation.
- Certified Lean Six Sigma Black Belt or Master Black Belt is highly preferred.
- Proven experience in leading continuous improvement projects and achieving significant cost savings and efficiency gains.
- In-depth knowledge of manufacturing processes, production planning, and quality control systems.
- Strong understanding of supply chain principles and their impact on manufacturing.
- Excellent analytical, problem-solving, and critical thinking skills.
- Proficient in data analysis tools and manufacturing execution systems (MES).
- Exceptional leadership, team management, and communication skills, with the ability to motivate and develop a remote workforce.
- Experience in budget management and cost control within a manufacturing environment.
- Ability to effectively collaborate with diverse teams and stakeholders.
- Commitment to fostering a safe and productive work environment.
Location: Kericho, Kericho, KE (Remote)
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2
Senior Manufacturing Process Engineer (Lean & Six Sigma)
Posted 12 days ago
Job Viewed
Job Description
Our client is seeking a highly skilled Senior Manufacturing Process Engineer with expertise in Lean Manufacturing and Six Sigma methodologies to optimize their production operations. This is a fully remote position, offering the flexibility to work from anywhere in Kenya. You will be responsible for analyzing existing manufacturing processes, identifying areas for improvement, and implementing solutions to enhance efficiency, reduce waste, and improve product quality. This role involves leading continuous improvement initiatives, developing Standard Operating Procedures (SOPs), and implementing best practices across the production floor. The ideal candidate will have a Bachelor's degree in Mechanical Engineering, Industrial Engineering, Manufacturing Engineering, or a related field, with a proven track record of successfully applying Lean and Six Sigma principles in a manufacturing environment. We are looking for a proactive problem-solver with excellent analytical skills, strong leadership abilities, and the capacity to drive change in a remote setting. Your ability to mentor teams, facilitate process improvements, and achieve measurable results will be critical to this role. Join us to shape the future of manufacturing excellence remotely.
Location: This position is fully remote and is associated with **Ongata Rongai, Kajiado, KE**. We are looking for top talent nationwide to contribute to our manufacturing advancements.
Responsibilities:
Location: This position is fully remote and is associated with **Ongata Rongai, Kajiado, KE**. We are looking for top talent nationwide to contribute to our manufacturing advancements.
Responsibilities:
- Analyze current manufacturing processes to identify inefficiencies, bottlenecks, and areas for improvement.
- Develop and implement Lean Manufacturing strategies to reduce waste, optimize workflow, and improve productivity.
- Lead Six Sigma projects (e.g., DMAIC) to reduce process variation and improve product quality.
- Design and implement Standard Operating Procedures (SOPs) and work instructions.
- Utilize data analysis and statistical tools to monitor process performance and identify trends.
- Collaborate with production, quality, and engineering teams to implement process changes.
- Develop and deliver training programs on Lean and Six Sigma principles to production staff.
- Manage continuous improvement projects from initiation to completion, ensuring successful implementation and sustained results.
- Identify and evaluate new manufacturing technologies and equipment.
- Contribute to the development of long-term manufacturing strategy.
- Bachelor's degree in Mechanical Engineering, Industrial Engineering, Manufacturing Engineering, or a related field.
- Minimum of 5 years of experience in manufacturing process engineering.
- Certified Lean Six Sigma Black Belt or Master Black Belt is highly preferred.
- Demonstrated experience in implementing Lean Manufacturing tools (e.g., 5S, Kaizen, Value Stream Mapping).
- Strong understanding of statistical process control (SPC) and data analysis techniques.
- Proficiency in manufacturing process simulation and modeling software is a plus.
- Excellent problem-solving, analytical, and critical thinking skills.
- Strong leadership, communication, and interpersonal skills.
- Ability to drive change and manage projects effectively in a remote environment.
- Experience in managing cross-functional teams.
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3
Senior Manufacturing Process Engineer - Lean & Six Sigma Expert
Posted 1 day ago
Job Viewed
Job Description
Our client, a global leader in advanced manufacturing, is searching for a highly experienced Senior Manufacturing Process Engineer to join their innovative and fully remote operations team. This role is pivotal in optimizing production processes, driving efficiency, and ensuring the highest standards of quality and safety across all manufacturing operations. The ideal candidate will possess a deep understanding of manufacturing principles, extensive experience with Lean manufacturing methodologies and Six Sigma quality initiatives, and a proven ability to implement process improvements. You will be responsible for analyzing current manufacturing workflows, identifying bottlenecks and areas for improvement, and designing and implementing solutions to enhance productivity, reduce waste, and lower costs. This includes developing new manufacturing processes, refining existing ones, and ensuring seamless integration of new technologies and equipment. Key responsibilities involve conducting process capability studies, implementing statistical process control (SPC), and leading continuous improvement projects. You will collaborate closely with production teams, quality assurance, and engineering departments to troubleshoot issues, implement corrective actions, and drive operational excellence. Strong analytical, problem-solving, and project management skills are essential. The ability to effectively communicate technical information and lead cross-functional teams in a remote setting is crucial. You will play a key role in ensuring that our client's manufacturing operations are at the forefront of industry best practices, leveraging data-driven insights to achieve superior performance. This is an exceptional opportunity for a results-oriented manufacturing expert to make a significant impact on global production efficiency and quality, working entirely remotely. Your expertise in process simulation and automation will be highly advantageous.
Location: Fully remote.
Location: Fully remote.
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4
Remote Manufacturing Process Engineer - Lean Six Sigma Expert
Posted 13 days ago
Job Viewed
Job Description
Our client is seeking a highly skilled and results-oriented Remote Manufacturing Process Engineer with expertise in Lean Six Sigma methodologies. This role is crucial for optimizing manufacturing processes, improving efficiency, reducing waste, and ensuring the highest quality standards, all managed remotely. The ideal candidate will have a deep understanding of manufacturing operations, process improvement techniques, and statistical analysis. You will be responsible for analyzing existing manufacturing processes, identifying areas for improvement, designing and implementing new processes or modifications, and developing standard operating procedures (SOPs). A significant part of this role involves leveraging Lean Six Sigma tools and principles to drive continuous improvement initiatives, such as DMAIC projects, Kaizen events, and value stream mapping. The candidate must be proficient in data analysis, root cause analysis, and problem-solving. Experience with process simulation software and CAD tools is a plus. Excellent project management skills are required to oversee improvement projects from initiation to completion. You will also be responsible for training production staff on new processes and best practices, ensuring successful implementation and adoption. This position demands strong analytical and critical thinking skills, along with the ability to work autonomously and collaborate effectively with cross-functional teams in a virtual environment. A Bachelor's degree in Mechanical, Industrial, Chemical Engineering, or a related field is required. Certification in Lean Six Sigma (Green Belt or Black Belt) is highly preferred. We are looking for an innovative and proactive engineer who is passionate about driving operational excellence and is comfortable working remotely. This is an excellent opportunity to contribute to a manufacturing leader and make a tangible impact on production efficiency and quality.
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5
Lead Industrial Engineer - Supply Chain Optimization
Posted 8 days ago
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Job Description
Our client is seeking a highly skilled and experienced Lead Industrial Engineer to spearhead supply chain optimization initiatives within a fully remote framework. This critical role demands a deep understanding of industrial engineering principles applied to logistics, manufacturing processes, and operational efficiency. You will be responsible for analyzing existing supply chain operations, identifying bottlenecks, and developing data-driven strategies to enhance throughput, reduce costs, and improve overall performance. As the Lead Industrial Engineer, you will design and implement innovative solutions, leveraging advanced methodologies such as Lean, Six Sigma, and simulation modeling. Your expertise will be crucial in evaluating and selecting appropriate technologies and systems to support optimized supply chain functions. This position requires a proactive and analytical mindset, with the ability to translate complex data into clear, actionable recommendations for stakeholders across various departments. You will collaborate closely with cross-functional teams, including operations, procurement, and IT, to ensure seamless integration of optimized processes. The role involves developing performance metrics and KPIs to track progress and ensure continuous improvement. As a fully remote position, strong communication, virtual collaboration, and project management skills are paramount. You will be expected to lead and mentor a team of industrial engineers, fostering a culture of innovation and excellence. This is an exceptional opportunity to shape the future of our client's supply chain operations from anywhere in the world. We are looking for a results-oriented individual who can drive significant operational improvements and contribute to the company's strategic goals. The ideal candidate will have a passion for problem-solving and a proven ability to implement sustainable, efficient solutions in a complex, fast-paced environment. Experience with process mapping, workflow automation, and inventory management systems is highly advantageous. You will play a key role in enhancing the company's competitive advantage through superior supply chain execution.
Responsibilities:
Responsibilities:
- Analyze and optimize complex supply chain processes, including logistics, warehousing, and inventory management.
- Design and implement lean manufacturing and Six Sigma initiatives to improve efficiency and reduce waste.
- Develop and utilize simulation models to test and validate process improvements.
- Lead the selection and implementation of new technologies and software solutions for supply chain operations.
- Define and track key performance indicators (KPIs) for supply chain performance.
- Collaborate with cross-functional teams to ensure the successful execution of optimization projects.
- Mentor and guide junior industrial engineers and technical staff.
- Prepare detailed reports and presentations on findings and recommendations to senior management.
- Drive continuous improvement efforts across the entire supply chain.
- Master's degree in Industrial Engineering, Operations Management, or a related field.
- Minimum of 8 years of progressive experience in industrial engineering, with a strong focus on supply chain and operations.
- Proven expertise in Lean, Six Sigma, and other process improvement methodologies.
- Strong analytical and problem-solving skills, with the ability to interpret complex data.
- Excellent project management and leadership abilities.
- Demonstrated experience in managing remote teams and projects.
- Proficiency in simulation software and data analysis tools.
- Strong communication and presentation skills, with the ability to engage effectively with diverse stakeholders.
- Experience with supply chain planning and execution software.
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6
Remote Lead Industrial Engineer, Supply Chain Optimization
Posted 6 days ago
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Job Description
Our client, a global leader in logistics and supply chain management, is seeking a highly skilled and innovative Remote Lead Industrial Engineer to spearhead efforts in optimizing their extensive supply chain operations. This fully remote position will involve analyzing, designing, and improving operational workflows, material handling systems, and distribution processes to enhance efficiency, reduce costs, and improve service levels. The Lead Industrial Engineer will leverage advanced analytical techniques, simulation modeling, and lean manufacturing principles to identify bottlenecks, implement solutions, and drive continuous improvement. Responsibilities include developing process flow diagrams, conducting time and motion studies, designing warehouse layouts, and evaluating new technologies for automation and efficiency gains. You will collaborate closely with cross-functional teams, including operations, IT, and procurement, to ensure seamless integration of proposed changes. This role requires a strong understanding of supply chain dynamics, inventory management, transportation logistics, and fulfillment operations. The ideal candidate will possess exceptional problem-solving skills, strategic thinking capabilities, and a proven ability to manage complex projects from conception to completion. Experience with process mapping software, simulation tools, and data analytics platforms is essential. Excellent communication and leadership skills are crucial for driving change and fostering collaboration in a remote environment.
Key Responsibilities:
Qualifications:
Key Responsibilities:
- Analyze and optimize industrial processes and systems within the supply chain.
- Design and implement efficient material handling and warehousing solutions.
- Develop and utilize simulation models to evaluate process improvements.
- Apply lean manufacturing principles to reduce waste and improve productivity.
- Conduct time studies and workflow analysis.
- Collaborate with cross-functional teams to implement operational changes.
- Evaluate and recommend new technologies for automation and efficiency.
- Develop performance metrics and dashboards to track operational improvements.
- Lead and mentor junior industrial engineers.
Qualifications:
- Bachelor's or Master's degree in Industrial Engineering or a related field.
- Minimum of 7 years of experience in industrial engineering, with a focus on supply chain and logistics.
- Proven expertise in process improvement methodologies (Lean, Six Sigma).
- Proficiency in simulation software (e.g., Arena, AnyLogic) and CAD tools.
- Strong analytical and problem-solving skills.
- Experience with data analysis and visualization tools.
- Excellent communication, collaboration, and leadership skills for remote team management.
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7
Lead Process Optimization Engineer
Posted 20 days ago
Job Viewed
Job Description
Our client is a forward-thinking manufacturing entity looking for an innovative Lead Process Optimization Engineer to spearhead improvements in our production methodologies. This is a fully remote, high-impact position where you will leverage your expertise to drive efficiency, reduce waste, and enhance the quality of our manufactured goods. You will be responsible for analyzing existing production processes, identifying bottlenecks, and designing and implementing solutions that lead to measurable improvements in throughput and cost-effectiveness. Your insights will be crucial in shaping our manufacturing excellence, all from a remote setting.
Key Duties and Responsibilities:
The successful candidate will hold a Bachelor's degree in Chemical Engineering, Mechanical Engineering, Industrial Engineering, or a closely related discipline. A Master's degree is a plus. A minimum of 8-10 years of experience in process engineering, manufacturing, or production environments is required, with a proven track record in process optimization and project management. Strong knowledge of Lean Manufacturing and Six Sigma principles is essential. Proficiency in process simulation software, CAD tools, and data analysis techniques is expected. Excellent analytical, problem-solving, and leadership skills are paramount. Superior communication and interpersonal abilities are needed to effectively collaborate with remote teams and stakeholders. This role demands a highly motivated and results-oriented individual who can thrive in a remote work environment, driving tangible improvements for our operations in the **Garissa, Garissa, KE** area, contributing to our broader manufacturing goals.
Key Duties and Responsibilities:
- Analyze current manufacturing processes to identify areas for improvement using Lean Manufacturing, Six Sigma, and other relevant methodologies.
- Develop and implement process improvement projects, focusing on efficiency, cost reduction, quality enhancement, and safety.
- Design and optimize workflows, equipment utilization, and production scheduling.
- Conduct feasibility studies and pilot projects for new technologies and process changes.
- Develop standard operating procedures (SOPs) and work instructions to ensure consistent process execution.
- Train and mentor production teams on new processes, technologies, and best practices.
- Monitor process performance through data collection and analysis, reporting on KPIs and identifying deviations.
- Collaborate with R&D, engineering, and operations teams to integrate new product designs into existing manufacturing lines seamlessly.
- Ensure compliance with all relevant environmental, health, and safety (EHS) regulations.
- Lead cross-functional teams in problem-solving and continuous improvement initiatives.
The successful candidate will hold a Bachelor's degree in Chemical Engineering, Mechanical Engineering, Industrial Engineering, or a closely related discipline. A Master's degree is a plus. A minimum of 8-10 years of experience in process engineering, manufacturing, or production environments is required, with a proven track record in process optimization and project management. Strong knowledge of Lean Manufacturing and Six Sigma principles is essential. Proficiency in process simulation software, CAD tools, and data analysis techniques is expected. Excellent analytical, problem-solving, and leadership skills are paramount. Superior communication and interpersonal abilities are needed to effectively collaborate with remote teams and stakeholders. This role demands a highly motivated and results-oriented individual who can thrive in a remote work environment, driving tangible improvements for our operations in the **Garissa, Garissa, KE** area, contributing to our broader manufacturing goals.
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8
Lead Process Optimization Engineer (Remote)
Posted 16 days ago
Job Viewed
Job Description
Our client, a forward-thinking chemical engineering firm, is actively recruiting a Lead Process Optimization Engineer for a fully remote position. This role is critical in driving efficiency, safety, and sustainability across various chemical processes. You will be responsible for analyzing existing operations, identifying areas for improvement, and implementing innovative solutions to enhance yield, reduce waste, and minimize energy consumption. This will involve conducting detailed process simulations, developing P&IDs, and overseeing the implementation of process control strategies. You will also be expected to lead cross-functional teams, provide technical expertise, and mentor junior engineers. The ideal candidate will possess a strong theoretical foundation in chemical engineering principles combined with practical experience in process design, scale-up, and troubleshooting. Excellent analytical, problem-solving, and project management skills are essential. As this is a remote role, exceptional communication and collaboration skills, along with a high degree of self-motivation and discipline, are paramount. You will have the opportunity to make a significant impact on our client's operational excellence from anywhere.
Responsibilities:
Responsibilities:
- Analyze and optimize chemical processes to improve efficiency, safety, and sustainability.
- Develop process flow diagrams (PFDs) and piping and instrumentation diagrams (P&IDs).
- Design and implement advanced process control strategies.
- Conduct feasibility studies and techno-economic assessments for new processes or modifications.
- Lead troubleshooting efforts for process-related issues.
- Oversee process simulation and modeling activities.
- Manage process improvement projects from conception to completion.
- Collaborate with R&D, operations, and safety teams.
- Mentor and guide junior process engineers.
- Stay updated on the latest advancements in chemical engineering and process technology.
- Master's degree or Ph.D. in Chemical Engineering.
- Significant experience in process design, optimization, and scale-up within the chemical industry.
- Proficiency in process simulation software (e.g., Aspen Plus, HYSYS).
- Strong understanding of thermodynamics, fluid dynamics, heat transfer, and reaction kinetics.
- Experience with process control systems and instrumentation.
- Excellent analytical, problem-solving, and project management skills.
- Demonstrated leadership abilities and experience mentoring engineers.
- Exceptional communication and interpersonal skills, suited for a remote work environment.
- Knowledge of safety regulations and environmental compliance.
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