18 Lead Process Optimization Engineer jobs in whatjobs
Lead Process Optimization Engineer
Posted 22 days ago
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Job Description
Responsibilities:
- Lead the design and implementation of process improvement initiatives using Lean and Six Sigma methodologies.
- Analyze complex industrial processes to identify areas for optimization and cost reduction.
- Develop and document standardized operating procedures (SOPs) and best practices.
- Conduct feasibility studies and present business cases for proposed improvements.
- Manage cross-functional project teams to achieve process transformation goals.
- Utilize data analytics and simulation tools to model and predict process performance.
- Train and mentor junior engineers and operational staff on process improvement techniques.
- Monitor and report on the effectiveness of implemented changes, ensuring continuous improvement.
- Collaborate with stakeholders to ensure buy-in and successful adoption of new processes.
- Champion a culture of operational excellence and continuous improvement throughout the organization.
- Master's degree in Industrial Engineering, Mechanical Engineering, or a related field.
- Extensive experience (8+ years) in process optimization and industrial engineering.
- Certification in Lean Six Sigma (Black Belt preferred).
- Proven experience leading complex process improvement projects.
- Expertise in data analysis, statistical process control (SPC), and simulation software.
- Strong leadership, communication, and change management skills.
- Ability to work autonomously and manage projects effectively in a remote setting.
- Demonstrated ability to drive significant operational and cost savings.
Lead Process Optimization Engineer
Posted 22 days ago
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Job Description
As a remote leader, you will guide a team of engineers, conduct in-depth process simulations, and utilize data analytics to identify bottlenecks and areas for enhancement. Your responsibilities will include developing project scopes, managing project timelines, and overseeing the implementation of process changes, often requiring close virtual collaboration with plant operations and R&D teams. You will champion a culture of continuous improvement, encouraging data-driven decision-making and the adoption of new technologies.
Key Responsibilities:
- Lead the analysis and redesign of chemical processes to improve yield, efficiency, and safety.
- Utilize process simulation software (e.g., Aspen Plus, HYSYS) to model and optimize plant operations.
- Develop and implement data-driven strategies for process monitoring and control.
- Manage capital projects related to process improvements, from conception to completion.
- Conduct root cause analyses for process deviations and implement corrective actions.
- Collaborate with R&D teams on scale-up and technology transfer initiatives.
- Ensure compliance with environmental, health, and safety regulations.
- Mentor junior engineers and foster a collaborative team environment.
- Prepare technical reports, presentations, and economic justifications for proposed projects.
- Stay updated on industry best practices and emerging chemical engineering technologies.
- Master's or Ph.D. in Chemical Engineering or a related discipline.
- Minimum of 7 years of progressive experience in process engineering, preferably in the chemical industry.
- Extensive experience with process simulation and modeling software.
- Strong background in thermodynamics, fluid mechanics, heat transfer, and reaction kinetics.
- Proven track record of successfully implementing process improvements with quantifiable results.
- Excellent analytical, problem-solving, and project management skills.
- Strong leadership and team collaboration abilities, especially in a remote setting.
- Proficiency in statistical analysis and data visualization tools.
- Exceptional written and verbal communication skills.
Lead Process Optimization Engineer
Posted 22 days ago
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Job Description
- Analyzing existing manufacturing processes to identify inefficiencies, waste, and opportunities for improvement using methodologies such as Lean, Six Sigma, and Kaizen.
- Developing and implementing data-driven strategies to optimize production workflows, resource allocation, and operational costs.
- Leading cross-functional remote teams in process improvement projects, ensuring timely and successful completion.
- Designing and recommending new process layouts, equipment modifications, and technology integrations to enhance efficiency and output.
- Developing performance metrics and monitoring systems to track the effectiveness of implemented optimizations.
- Conducting feasibility studies and cost-benefit analyses for proposed process changes.
- Training and mentoring operational staff on new processes and best practices.
- Collaborating with R&D, engineering, and production teams to ensure seamless integration of process improvements.
- Staying abreast of industry advancements and emerging technologies in manufacturing and process engineering.
- Preparing detailed reports and presentations on project progress, findings, and recommendations for senior management.
Qualifications:
- Bachelor's degree in Industrial Engineering, Manufacturing Engineering, Mechanical Engineering, or a related field. A Master's degree or P.Eng certification is highly desirable.
- A minimum of 8 years of progressive experience in manufacturing operations and process engineering, with a proven track record of driving significant improvements.
- Demonstrated expertise in Lean Manufacturing, Six Sigma (Green Belt or Black Belt certification preferred), and other continuous improvement methodologies.
- Strong analytical and problem-solving skills, with proficiency in data analysis and process simulation tools.
- Proven ability to lead and manage remote project teams effectively.
- Excellent communication, interpersonal, and leadership skills, adapted for a remote work environment.
- Experience with process automation and SCADA systems is a plus.
- Ability to work independently, manage multiple projects, and meet deadlines in a flexible, remote setting.
- A strategic mindset focused on long-term operational excellence.
This is a fully remote opportunity, offering substantial flexibility to work from anywhere. Become a vital part of a company committed to innovation and sustainable manufacturing.
Lead Process Optimization Engineer
Posted 22 days ago
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Job Description
Responsibilities:
- Lead the analysis and optimization of existing chemical manufacturing processes to identify areas for improvement.
- Design and implement new process technologies and methodologies, utilizing advanced simulation and modeling techniques.
- Develop and maintain process flow diagrams, P&IDs, and other essential engineering documentation.
- Conduct feasibility studies and pilot plant trials for new process concepts.
- Collaborate with R&D, production, and quality assurance teams to ensure seamless integration of process changes.
- Utilize statistical process control (SPC) and other quality management tools to monitor and improve process performance.
- Troubleshoot complex process issues and develop effective solutions.
- Train and mentor junior engineers on process optimization techniques and best practices.
- Ensure all process designs and modifications comply with safety regulations, environmental standards, and company policies.
- Prepare detailed reports and presentations on process improvements and project outcomes.
- Master's or Ph.D. degree in Chemical Engineering or a closely related field.
- Minimum of 7-10 years of experience in process engineering, with a strong focus on optimization within the chemical industry.
- Expertise in process simulation software (e.g., Aspen Plus, HYSYS) and data analysis tools.
- Proven ability to lead complex engineering projects and deliver tangible results.
- Strong understanding of thermodynamics, fluid mechanics, heat transfer, and reaction kinetics.
- Experience with Lean Manufacturing or Six Sigma methodologies is highly desirable.
- Excellent problem-solving skills and the ability to think critically and creatively.
- Exceptional communication, teamwork, and leadership abilities.
- Proficiency in project management principles and tools.
- Willingness to adapt to a remote work environment and collaborate effectively with a dispersed team.
Lead Process Optimization Engineer
Posted 22 days ago
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Job Description
Responsibilities:
- Analyze existing industrial processes to identify areas for improvement in efficiency, quality, and cost-effectiveness.
- Design, develop, and implement new processes and optimize existing ones using lean manufacturing and Six Sigma principles.
- Lead cross-functional teams on process improvement projects from initiation to successful implementation.
- Utilize statistical analysis, process simulation software, and data modeling to evaluate process performance.
- Develop and track key performance indicators (KPIs) to measure the impact of process changes.
- Provide technical leadership and mentorship to junior engineering staff.
- Collaborate with operations, quality assurance, and R&D departments to ensure seamless integration of process improvements.
- Prepare detailed technical reports, proposals, and presentations on process optimization initiatives.
- Ensure all implemented processes comply with relevant industry standards, safety regulations, and environmental guidelines.
- Champion a culture of continuous improvement throughout the organization.
- Master's or Bachelor's degree in Industrial Engineering, Mechanical Engineering, or a related field.
- 7+ years of progressive experience in industrial engineering, process optimization, or manufacturing engineering.
- Demonstrated expertise in Lean Manufacturing, Six Sigma (Green Belt or Black Belt certification preferred), and Kaizen methodologies.
- Proficiency in process simulation software (e.g., Arena, FlexSim) and statistical analysis tools (e.g., Minitab).
- Strong understanding of industrial automation, control systems, and SCADA.
- Proven ability to lead complex projects and manage cross-functional teams.
- Excellent analytical, problem-solving, and decision-making skills.
- Exceptional communication, presentation, and interpersonal skills.
- Experience working in a remote and collaborative environment is essential.
- Knowledge of relevant industry standards and safety protocols.
Lead Process Optimization Engineer
Posted 21 days ago
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Job Description
Lead Process Optimization Engineer
Posted 22 days ago
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Job Description
Key Responsibilities:
- Lead the design, development, and implementation of process improvement initiatives across various manufacturing units.
- Analyze existing production processes to identify bottlenecks, inefficiencies, and areas for optimization using methodologies such as Lean Manufacturing and Six Sigma.
- Develop and implement Standard Operating Procedures (SOPs) to ensure consistency and quality in production.
- Utilize data analytics and statistical tools to monitor process performance, measure key metrics, and identify trends.
- Collaborate with cross-functional teams, including operations, engineering, quality control, and supply chain, to achieve process goals.
- Design and implement new manufacturing workflows and technologies to enhance productivity and reduce waste.
- Develop and deliver training programs to production staff on new processes and best practices.
- Conduct root cause analysis for production issues and implement corrective actions.
- Oversee pilot projects for new process implementations and ensure successful scale-up.
- Stay updated on the latest manufacturing technologies, automation techniques, and industry best practices.
- Manage project timelines, resources, and budgets for process improvement projects.
- Bachelor's degree in Industrial Engineering, Mechanical Engineering, Chemical Engineering, or a closely related field. A Master's degree is preferred.
- Minimum of 7 years of experience in manufacturing process engineering, optimization, or a similar role.
- Proven experience with Lean Manufacturing, Six Sigma (Green Belt or Black Belt certification preferred), and other continuous improvement methodologies.
- Strong analytical and problem-solving skills with the ability to interpret complex data sets.
- Proficiency in process modeling software, statistical analysis tools (e.g., Minitab), and project management tools.
- Excellent communication, interpersonal, and leadership skills, with the ability to influence and motivate teams.
- Experience in developing and documenting Standard Operating Procedures (SOPs).
- Demonstrated ability to manage projects from conception to completion.
- Experience working in a remote or distributed team environment is highly advantageous.
- Knowledge of manufacturing execution systems (MES) and ERP systems is a plus.
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Lead Process Optimization Engineer
Posted 22 days ago
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Job Description
- Leading the identification, analysis, and optimization of industrial processes to improve efficiency, reduce costs, and enhance quality.
- Developing and implementing advanced process modeling and simulation techniques.
- Applying Lean manufacturing and Six Sigma methodologies to drive continuous improvement initiatives.
- Facilitating cross-functional teams and workshops to gather data, brainstorm solutions, and gain buy-in for process changes.
- Conducting root cause analysis for process deviations and implementing corrective actions.
- Designing and documenting standardized operating procedures (SOPs) and best practices.
- Evaluating and recommending new technologies and tools to support process improvements.
- Managing process optimization projects from initiation to successful implementation, ensuring alignment with business objectives.
- Mentoring and guiding junior engineers and team members in process improvement techniques.
- Developing and tracking key performance indicators (KPIs) for process efficiency and effectiveness.
- Master's degree in Industrial Engineering, Mechanical Engineering, Chemical Engineering, or a closely related field.
- Minimum of 8 years of progressive experience in industrial engineering, process improvement, or operations management.
- Demonstrated experience leading complex process optimization projects and cross-functional teams.
- In-depth knowledge of Lean, Six Sigma (Black Belt certification preferred), and SPC methodologies.
- Proficiency in process simulation software (e.g., Arena, AnyLogic) and CAD tools.
- Strong analytical and problem-solving skills, with the ability to interpret complex data sets.
- Excellent communication, presentation, and interpersonal skills, with the ability to influence stakeholders at all levels.
- Proven experience working effectively in a remote or distributed team environment.
- Strong project management skills and PMP certification is a plus.
Lead Process Optimization Engineer
Posted 17 days ago
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Lead Process Optimization Engineer
Posted 20 days ago
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Job Description
Key Duties and Responsibilities:
- Analyze current manufacturing processes to identify areas for improvement using Lean Manufacturing, Six Sigma, and other relevant methodologies.
- Develop and implement process improvement projects, focusing on efficiency, cost reduction, quality enhancement, and safety.
- Design and optimize workflows, equipment utilization, and production scheduling.
- Conduct feasibility studies and pilot projects for new technologies and process changes.
- Develop standard operating procedures (SOPs) and work instructions to ensure consistent process execution.
- Train and mentor production teams on new processes, technologies, and best practices.
- Monitor process performance through data collection and analysis, reporting on KPIs and identifying deviations.
- Collaborate with R&D, engineering, and operations teams to integrate new product designs into existing manufacturing lines seamlessly.
- Ensure compliance with all relevant environmental, health, and safety (EHS) regulations.
- Lead cross-functional teams in problem-solving and continuous improvement initiatives.
The successful candidate will hold a Bachelor's degree in Chemical Engineering, Mechanical Engineering, Industrial Engineering, or a closely related discipline. A Master's degree is a plus. A minimum of 8-10 years of experience in process engineering, manufacturing, or production environments is required, with a proven track record in process optimization and project management. Strong knowledge of Lean Manufacturing and Six Sigma principles is essential. Proficiency in process simulation software, CAD tools, and data analysis techniques is expected. Excellent analytical, problem-solving, and leadership skills are paramount. Superior communication and interpersonal abilities are needed to effectively collaborate with remote teams and stakeholders. This role demands a highly motivated and results-oriented individual who can thrive in a remote work environment, driving tangible improvements for our operations in the **Garissa, Garissa, KE** area, contributing to our broader manufacturing goals.