3,675 Principal Process Optimization Engineer jobs in Kenya

Senior Process Improvement Engineer (Lean Six Sigma)

20116 Nyeri, Central KES3500000 Annually WhatJobs

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full-time
Our client, a leading player in the industrial manufacturing sector, is seeking a highly experienced Senior Process Improvement Engineer to join their dedicated team in Nyeri, Nyeri, KE . This role is critical in driving operational excellence through the application of Lean Six Sigma methodologies. You will be responsible for identifying, analyzing, and implementing process improvements across various manufacturing and operational functions, aiming to enhance efficiency, reduce waste, improve quality, and lower costs. The ideal candidate possesses a deep understanding of continuous improvement principles and a proven ability to lead complex projects from conception to completion, working directly on the factory floor and in operational settings.

Key Responsibilities:
  • Lead and facilitate Lean Six Sigma projects (Green Belt and Black Belt level) to drive significant improvements in operational performance.
  • Analyze existing manufacturing and business processes to identify areas of inefficiency, waste, and potential bottlenecks.
  • Develop and implement data-driven solutions to optimize workflows, reduce cycle times, and improve product quality.
  • Utilize statistical tools and techniques (e.g., SPC, DOE, root cause analysis) to diagnose process issues and validate improvements.
  • Develop standard operating procedures (SOPs) and best practices to sustain process improvements.
  • Train and mentor operational teams on Lean Manufacturing principles, Six Sigma tools, and continuous improvement methodologies.
  • Collaborate with department managers and employees to foster a culture of continuous improvement and problem-solving.
  • Conduct process audits and performance reviews to ensure ongoing adherence to established standards.
  • Manage project timelines, resources, and budgets for assigned improvement initiatives.
  • Prepare detailed reports and presentations on project findings, recommendations, and outcomes for senior management.
  • Champion the adoption of new technologies and methodologies that enhance operational efficiency.
Qualifications:
  • Bachelor's degree in Industrial Engineering, Mechanical Engineering, Manufacturing Engineering, or a related field. A Master's degree is a plus.
  • Certified Lean Six Sigma Black Belt from a recognized institution.
  • Minimum of 6 years of experience in process improvement, operational excellence, or industrial engineering roles, preferably within a manufacturing environment.
  • Demonstrated success in leading and implementing Lean Six Sigma projects with measurable results.
  • Proficiency in statistical analysis software (e.g., Minitab, JMP) and process mapping tools.
  • Strong understanding of Lean Manufacturing principles (e.g., 5S, Kaizen, Value Stream Mapping).
  • Excellent analytical, problem-solving, and critical thinking skills.
  • Effective project management capabilities, with the ability to manage multiple initiatives simultaneously.
  • Outstanding communication, facilitation, and interpersonal skills, with the ability to engage and influence employees at all levels.
  • Experience in change management and fostering a culture of continuous improvement.
  • Willingness to work on-site in Nyeri, Nyeri, KE to directly observe and improve processes.
This is a challenging and rewarding role for a dedicated engineer passionate about driving tangible improvements in industrial operations.

The successful candidate will be an integral part of our client's Nyeri operations.
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Principal Industrial Engineer - Supply Chain Optimization

50200 Tuwan KES190000 Annually WhatJobs

Posted 24 days ago

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full-time
Our client is seeking a highly experienced Principal Industrial Engineer to drive significant improvements in their supply chain operations. This is a fully remote position, offering the flexibility to work from any location. You will be responsible for analyzing existing industrial processes, identifying bottlenecks, and developing innovative solutions to optimize efficiency, reduce costs, and enhance overall productivity across the entire supply chain. Your expertise will be critical in areas such as logistics, inventory management, warehouse operations, and manufacturing processes. Key responsibilities include conducting detailed process mapping, implementing lean manufacturing principles, Six Sigma methodologies, and data-driven decision-making. You will design and implement new workflows, evaluate and recommend technological solutions (e.g., automation, advanced analytics), and establish performance metrics to track progress and ensure sustained improvements. The ideal candidate will possess a strong background in industrial engineering principles, operations research, and statistical analysis. Proven experience in supply chain management and a deep understanding of its complexities are essential. You should be adept at using simulation software and data visualization tools to model scenarios and communicate findings effectively. This role requires exceptional analytical, problem-solving, and project management skills, along with the ability to influence stakeholders at all levels. You will lead cross-functional teams, champion continuous improvement initiatives, and contribute to strategic planning. A commitment to fostering a culture of efficiency and innovation is key. If you are a forward-thinking industrial engineer with a passion for optimizing complex systems and thrive in a remote work environment, we invite you to apply for this impactful role.
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Manufacturing Process Optimization Engineer - Lean Six Sigma

60200 Meru , Eastern KES150000 Annually WhatJobs

Posted 24 days ago

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full-time
Our client is actively seeking a results-oriented Manufacturing Process Optimization Engineer to join their dynamic, fully remote team. This role is pivotal in driving efficiency, reducing waste, and enhancing overall productivity across various manufacturing operations. You will leverage your deep understanding of industrial engineering principles, Lean methodologies, and Six Sigma tools to analyze existing processes, identify bottlenecks, and implement data-driven improvements. The ideal candidate is a strategic thinker with a proven track record of successfully transforming manufacturing workflows.

Responsibilities:
  • Analyze current manufacturing processes to identify inefficiencies, waste, and areas for improvement using tools like Value Stream Mapping, Kaizen, and 5S.
  • Develop and implement Lean manufacturing strategies to streamline operations, reduce lead times, and optimize inventory levels.
  • Apply Six Sigma methodologies (DMAIC) to solve complex quality and process issues, driving continuous improvement initiatives.
  • Design and execute experiments to validate process changes and measure their impact on key performance indicators (KPIs) such as throughput, cycle time, and defect rates.
  • Create and maintain process documentation, including standard operating procedures (SOPs), work instructions, and flowcharts.
  • Collaborate with cross-functional teams, including production, quality assurance, and supply chain, to ensure seamless implementation of process improvements.
  • Develop training materials and conduct workshops for production staff on Lean and Six Sigma principles.
  • Utilize data analytics and statistical tools to monitor process performance and identify trends.
  • Champion a culture of continuous improvement throughout the organization.
  • Stay updated on the latest manufacturing technologies and best practices.
Qualifications:
  • Bachelor's degree in Industrial Engineering, Manufacturing Engineering, Mechanical Engineering, or a closely related field.
  • Minimum of 6 years of experience in manufacturing process improvement, with a strong focus on Lean and Six Sigma.
  • Certified Lean Six Sigma Black Belt or Master Black Belt is highly preferred.
  • Demonstrated experience in implementing successful process optimization projects in a manufacturing environment.
  • Proficiency in statistical analysis software (e.g., Minitab) and process simulation tools.
  • Excellent analytical, problem-solving, and critical thinking skills.
  • Strong project management and leadership abilities.
  • Effective communication and presentation skills, with the ability to influence stakeholders at all levels.
  • Experience working in a remote team setting and managing projects autonomously.
  • Knowledge of automation and Industry 4.0 concepts is a plus.
If you are passionate about driving operational excellence and possess a strong analytical mindset, this remote opportunity offers a chance to make a significant impact on our client's manufacturing success.
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Principal Manufacturing Operations Engineer - Lean Six Sigma

30200 Tuwan KES4900000 Annually WhatJobs

Posted 15 days ago

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Job Description

full-time
Our client, a global leader in high-precision component manufacturing, is seeking a Principal Manufacturing Operations Engineer to join our innovative, fully remote team. This role is essential for driving operational excellence, implementing lean manufacturing principles, and optimizing production processes across our facilities. You will leverage your deep expertise in process improvement, automation, and quality control to enhance efficiency, reduce waste, and ensure the highest standards of production. This is a remote-first opportunity, allowing you to contribute significantly to our manufacturing strategy without needing to be on-site.

Key Responsibilities:
  • Lead the development and implementation of lean manufacturing initiatives, including Six Sigma projects, to drive continuous improvement across all production lines.
  • Analyze manufacturing processes, identify bottlenecks, and design and implement solutions to improve throughput, quality, and cost-effectiveness.
  • Develop and optimize Standard Operating Procedures (SOPs) and work instructions to ensure consistency and efficiency.
  • Collaborate with engineering, quality, and production teams to troubleshoot manufacturing issues and implement corrective actions.
  • Design and implement new manufacturing processes and technologies, including automation solutions.
  • Develop and manage key performance indicators (KPIs) for manufacturing operations, monitoring performance and reporting on progress.
  • Conduct root cause analysis for production defects and implement preventative measures.
  • Lead cross-functional teams in problem-solving sessions and continuous improvement activities.
  • Stay current with industry best practices, emerging technologies, and regulatory requirements in manufacturing.
  • Mentor junior engineers and provide technical leadership in process engineering and operational excellence.
  • Ensure adherence to safety regulations and environmental standards within manufacturing operations.
Essential Qualifications:
  • Master's degree in Industrial Engineering, Manufacturing Engineering, Mechanical Engineering, or a related field.
  • Minimum of 10 years of progressive experience in manufacturing operations and process engineering, with a strong focus on continuous improvement methodologies.
  • Certified Lean Six Sigma Black Belt or Master Black Belt is required.
  • Proven experience in implementing lean manufacturing tools and techniques (e.g., 5S, Kaizen, Value Stream Mapping).
  • In-depth knowledge of statistical process control (SPC) and quality management systems.
  • Experience with manufacturing automation, robotics, and Industry 4.0 concepts.
  • Strong analytical, problem-solving, and project management skills.
  • Excellent communication and interpersonal skills, with the ability to influence and lead teams in a remote environment.
  • Demonstrated ability to manage complex projects and drive significant operational improvements.
  • Experience in a high-volume manufacturing environment is essential.
This is a fully remote role, supporting our manufacturing operations located in Kitale, Trans-Nzoia, KE . We are seeking a results-oriented leader passionate about transforming manufacturing processes.
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Senior Manufacturing Operations Lead (Lean Six Sigma)

20200 Kapsuser KES185000 Annually WhatJobs

Posted 14 days ago

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Job Description

full-time
Our client is seeking a dedicated Senior Manufacturing Operations Lead with a strong background in Lean Six Sigma principles to drive efficiency and quality improvements. This is a fully remote position, enabling you to optimize production processes from anywhere. You will be responsible for overseeing manufacturing operations, implementing lean manufacturing techniques, leading continuous improvement initiatives, and ensuring that production targets are met safely and efficiently. The ideal candidate will possess a proven track record in optimizing manufacturing processes, reducing waste, and enhancing overall operational performance.

Key Responsibilities:
  • Lead and manage day-to-day manufacturing operations, ensuring adherence to production schedules, quality standards, and safety protocols.
  • Champion and implement Lean Six Sigma methodologies (e.g., 5S, Kaizen, Value Stream Mapping, DMAIC) across the production floor.
  • Identify bottlenecks and areas of inefficiency in the manufacturing process and develop and implement solutions to optimize workflows.
  • Drive continuous improvement initiatives to reduce waste, improve cycle times, and enhance product quality.
  • Develop and implement standard operating procedures (SOPs) to ensure consistency and efficiency in all manufacturing activities.
  • Analyze production data and key performance indicators (KPIs) to track performance, identify trends, and make data-driven decisions.
  • Collaborate with cross-functional teams, including quality assurance, engineering, supply chain, and maintenance, to resolve issues and drive integrated solutions.
  • Provide training and coaching to production staff on Lean Six Sigma principles and best practices.
  • Ensure compliance with all relevant health, safety, and environmental regulations.
  • Manage production budgets and contribute to cost-saving efforts without compromising quality or safety.
  • Lead and mentor a team of production supervisors and associates, fostering a culture of accountability and continuous improvement.
  • Investigate and resolve production-related problems, implementing root cause analysis and corrective actions.

Qualifications:
  • Bachelor's degree in Industrial Engineering, Manufacturing Engineering, Operations Management, or a related technical field.
  • Minimum of 7 years of progressive experience in manufacturing operations, with a strong emphasis on Lean Six Sigma implementation.
  • Certified Lean Six Sigma Black Belt or Master Black Belt is highly preferred.
  • Proven experience in leading continuous improvement projects and achieving significant cost savings and efficiency gains.
  • In-depth knowledge of manufacturing processes, production planning, and quality control systems.
  • Strong understanding of supply chain principles and their impact on manufacturing.
  • Excellent analytical, problem-solving, and critical thinking skills.
  • Proficient in data analysis tools and manufacturing execution systems (MES).
  • Exceptional leadership, team management, and communication skills, with the ability to motivate and develop a remote workforce.
  • Experience in budget management and cost control within a manufacturing environment.
  • Ability to effectively collaborate with diverse teams and stakeholders.
  • Commitment to fostering a safe and productive work environment.
This role offers a unique opportunity to shape and elevate manufacturing excellence remotely. If you are a passionate and experienced operations leader dedicated to driving efficiency through Lean principles, we invite you to apply.
Location: Kericho, Kericho, KE (Remote)
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Senior Manufacturing Process Engineer (Lean & Six Sigma)

00202 Ongata Rongai, Rift Valley KES5000000 Annually WhatJobs remove_red_eye View All

Posted 13 days ago

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full-time
Our client is seeking a highly skilled Senior Manufacturing Process Engineer with expertise in Lean Manufacturing and Six Sigma methodologies to optimize their production operations. This is a fully remote position, offering the flexibility to work from anywhere in Kenya. You will be responsible for analyzing existing manufacturing processes, identifying areas for improvement, and implementing solutions to enhance efficiency, reduce waste, and improve product quality. This role involves leading continuous improvement initiatives, developing Standard Operating Procedures (SOPs), and implementing best practices across the production floor. The ideal candidate will have a Bachelor's degree in Mechanical Engineering, Industrial Engineering, Manufacturing Engineering, or a related field, with a proven track record of successfully applying Lean and Six Sigma principles in a manufacturing environment. We are looking for a proactive problem-solver with excellent analytical skills, strong leadership abilities, and the capacity to drive change in a remote setting. Your ability to mentor teams, facilitate process improvements, and achieve measurable results will be critical to this role. Join us to shape the future of manufacturing excellence remotely.
Location: This position is fully remote and is associated with **Ongata Rongai, Kajiado, KE**. We are looking for top talent nationwide to contribute to our manufacturing advancements.
Responsibilities:
  • Analyze current manufacturing processes to identify inefficiencies, bottlenecks, and areas for improvement.
  • Develop and implement Lean Manufacturing strategies to reduce waste, optimize workflow, and improve productivity.
  • Lead Six Sigma projects (e.g., DMAIC) to reduce process variation and improve product quality.
  • Design and implement Standard Operating Procedures (SOPs) and work instructions.
  • Utilize data analysis and statistical tools to monitor process performance and identify trends.
  • Collaborate with production, quality, and engineering teams to implement process changes.
  • Develop and deliver training programs on Lean and Six Sigma principles to production staff.
  • Manage continuous improvement projects from initiation to completion, ensuring successful implementation and sustained results.
  • Identify and evaluate new manufacturing technologies and equipment.
  • Contribute to the development of long-term manufacturing strategy.
Qualifications:
  • Bachelor's degree in Mechanical Engineering, Industrial Engineering, Manufacturing Engineering, or a related field.
  • Minimum of 5 years of experience in manufacturing process engineering.
  • Certified Lean Six Sigma Black Belt or Master Black Belt is highly preferred.
  • Demonstrated experience in implementing Lean Manufacturing tools (e.g., 5S, Kaizen, Value Stream Mapping).
  • Strong understanding of statistical process control (SPC) and data analysis techniques.
  • Proficiency in manufacturing process simulation and modeling software is a plus.
  • Excellent problem-solving, analytical, and critical thinking skills.
  • Strong leadership, communication, and interpersonal skills.
  • Ability to drive change and manage projects effectively in a remote environment.
  • Experience in managing cross-functional teams.
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Senior Manufacturing Process Engineer - Lean & Six Sigma Expert

00208 Ongata Rongai, Rift Valley KES1700000 Annually WhatJobs

Posted 3 days ago

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Job Description

full-time
Our client, a global leader in advanced manufacturing, is searching for a highly experienced Senior Manufacturing Process Engineer to join their innovative and fully remote operations team. This role is pivotal in optimizing production processes, driving efficiency, and ensuring the highest standards of quality and safety across all manufacturing operations. The ideal candidate will possess a deep understanding of manufacturing principles, extensive experience with Lean manufacturing methodologies and Six Sigma quality initiatives, and a proven ability to implement process improvements. You will be responsible for analyzing current manufacturing workflows, identifying bottlenecks and areas for improvement, and designing and implementing solutions to enhance productivity, reduce waste, and lower costs. This includes developing new manufacturing processes, refining existing ones, and ensuring seamless integration of new technologies and equipment. Key responsibilities involve conducting process capability studies, implementing statistical process control (SPC), and leading continuous improvement projects. You will collaborate closely with production teams, quality assurance, and engineering departments to troubleshoot issues, implement corrective actions, and drive operational excellence. Strong analytical, problem-solving, and project management skills are essential. The ability to effectively communicate technical information and lead cross-functional teams in a remote setting is crucial. You will play a key role in ensuring that our client's manufacturing operations are at the forefront of industry best practices, leveraging data-driven insights to achieve superior performance. This is an exceptional opportunity for a results-oriented manufacturing expert to make a significant impact on global production efficiency and quality, working entirely remotely. Your expertise in process simulation and automation will be highly advantageous.

Location: Fully remote.
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Remote Manufacturing Process Engineer - Lean Six Sigma Expert

10100 Nyeri Town KES150000 Annually WhatJobs

Posted 14 days ago

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Job Description

full-time
Our client is seeking a highly skilled and results-oriented Remote Manufacturing Process Engineer with expertise in Lean Six Sigma methodologies. This role is crucial for optimizing manufacturing processes, improving efficiency, reducing waste, and ensuring the highest quality standards, all managed remotely. The ideal candidate will have a deep understanding of manufacturing operations, process improvement techniques, and statistical analysis. You will be responsible for analyzing existing manufacturing processes, identifying areas for improvement, designing and implementing new processes or modifications, and developing standard operating procedures (SOPs). A significant part of this role involves leveraging Lean Six Sigma tools and principles to drive continuous improvement initiatives, such as DMAIC projects, Kaizen events, and value stream mapping. The candidate must be proficient in data analysis, root cause analysis, and problem-solving. Experience with process simulation software and CAD tools is a plus. Excellent project management skills are required to oversee improvement projects from initiation to completion. You will also be responsible for training production staff on new processes and best practices, ensuring successful implementation and adoption. This position demands strong analytical and critical thinking skills, along with the ability to work autonomously and collaborate effectively with cross-functional teams in a virtual environment. A Bachelor's degree in Mechanical, Industrial, Chemical Engineering, or a related field is required. Certification in Lean Six Sigma (Green Belt or Black Belt) is highly preferred. We are looking for an innovative and proactive engineer who is passionate about driving operational excellence and is comfortable working remotely. This is an excellent opportunity to contribute to a manufacturing leader and make a tangible impact on production efficiency and quality.
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Principal Process Optimization Engineer

90100 Mumbuni KES480000 Annually WhatJobs remove_red_eye View All

Posted 8 days ago

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full-time
Our client is seeking a highly experienced and analytical Principal Process Optimization Engineer to drive efficiency and productivity improvements across various industrial operations. This is a fully remote position, offering unparalleled flexibility to contribute your expertise from your preferred location. The successful candidate will possess a deep understanding of industrial engineering principles, statistical process control, and lean manufacturing methodologies. You will be responsible for identifying bottlenecks, streamlining workflows, and implementing data-driven solutions to enhance operational performance. This role requires a strategic thinker with a passion for continuous improvement and a proven ability to influence stakeholders at all levels. Your insights will be crucial in transforming complex industrial processes into optimized, efficient systems.

Responsibilities:
  • Lead the analysis and redesign of complex industrial processes to improve efficiency, reduce waste, and enhance product quality.
  • Develop and implement data-driven strategies for process improvement, utilizing statistical analysis and simulation tools.
  • Apply Lean Manufacturing and Six Sigma methodologies to identify root causes of inefficiencies and implement corrective actions.
  • Design and conduct experiments to test process changes and validate improvements.
  • Develop key performance indicators (KPIs) and create dashboards to monitor process performance.
  • Train and mentor junior engineers and operational staff on process optimization techniques.
  • Collaborate with cross-functional teams, including operations, quality, and R&D, to ensure seamless implementation of process improvements.
  • Prepare detailed reports and presentations to communicate findings and recommendations to senior management.
  • Stay current with emerging trends and technologies in industrial engineering and process optimization.
  • Champion a culture of continuous improvement throughout the organization.
Qualifications:
  • Master's degree in Industrial Engineering, Chemical Engineering, Operations Management, or a related field.
  • 8+ years of progressive experience in process optimization, lean manufacturing, or continuous improvement within an industrial setting.
  • Proven expertise in statistical process control (SPC), Six Sigma (Green Belt or Black Belt certification preferred), and Lean principles.
  • Strong analytical and problem-solving skills with the ability to interpret complex data sets.
  • Proficiency in process simulation software (e.g., Arena, AnyLogic) and statistical software (e.g., Minitab, R).
  • Excellent project management and leadership skills.
  • Exceptional communication and interpersonal skills, with the ability to effectively collaborate with diverse teams in a remote setting.
  • Demonstrated ability to drive change and achieve measurable results.
  • Experience with DFM (Design for Manufacturability) principles.
  • Adept at developing and implementing efficient workflow management systems.
This is a pivotal role for enhancing our operational excellence, offering the flexibility of remote work. While our industrial focus may connect to the **Machakos, Machakos, KE** region, your impact will extend globally through optimized processes.
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Process Improvement Engineer - Lean Manufacturing

30200 Tuwan KES120000 Annually WhatJobs

Posted 24 days ago

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Job Description

full-time
Our client is seeking a highly skilled and analytical Process Improvement Engineer specializing in Lean Manufacturing to join their fully remote operations team. This role is critical in identifying inefficiencies, optimizing production processes, and driving continuous improvement across our manufacturing operations. You will be responsible for analyzing existing workflows, implementing lean methodologies (e.g., Kaizen, Six Sigma, Value Stream Mapping), and developing solutions to reduce waste, improve quality, and enhance productivity. The ideal candidate will possess a strong engineering background, a deep understanding of lean principles, and excellent analytical and problem-solving skills. Proficiency with process modeling software and data analysis tools is essential. You will collaborate closely with production teams, supply chain managers, and other stakeholders, primarily through virtual communication channels, to implement and sustain process improvements. This is a remote-first position offering the flexibility to work from anywhere in Kenya, providing a unique opportunity to impact operational excellence in a dynamic industrial environment.

Responsibilities:
  • Analyze current manufacturing processes to identify areas for improvement and cost reduction.
  • Design and implement lean manufacturing initiatives to optimize efficiency and eliminate waste.
  • Develop and deploy standard operating procedures (SOPs) and best practices.
  • Conduct value stream mapping and identify bottlenecks in production flows.
  • Lead cross-functional teams in implementing process improvement projects.
  • Utilize statistical tools and data analysis to measure process performance and identify trends.
  • Develop training materials and conduct training sessions on lean principles for staff.
  • Monitor the effectiveness of implemented improvements and ensure sustainability.
  • Stay current with advancements in industrial engineering and lean manufacturing techniques.
  • Prepare detailed reports on process performance and improvement recommendations.
Qualifications:
  • Bachelor's degree in Industrial Engineering, Mechanical Engineering, or a related field.
  • Minimum of 5 years of experience in process improvement, preferably in a manufacturing or industrial setting.
  • Certified Lean or Six Sigma Green Belt or Black Belt is highly desirable.
  • Proven experience in applying lean methodologies (e.g., Kaizen, 5S, VSM).
  • Strong analytical, problem-solving, and critical thinking skills.
  • Proficiency in process mapping software and data analysis tools.
  • Excellent communication and interpersonal skills for effective collaboration.
  • Ability to lead projects and manage change in a remote environment.
  • Understanding of production planning and quality control principles.
  • Experience with manufacturing execution systems (MES) is a plus.
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