3,552 Lead Chemical Engineer Process Optimization jobs in Kenya
Manufacturing Process Optimization Engineer - Lean Six Sigma
Posted 22 days ago
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Responsibilities:
- Analyze current manufacturing processes to identify inefficiencies, waste, and areas for improvement using tools like Value Stream Mapping, Kaizen, and 5S.
- Develop and implement Lean manufacturing strategies to streamline operations, reduce lead times, and optimize inventory levels.
- Apply Six Sigma methodologies (DMAIC) to solve complex quality and process issues, driving continuous improvement initiatives.
- Design and execute experiments to validate process changes and measure their impact on key performance indicators (KPIs) such as throughput, cycle time, and defect rates.
- Create and maintain process documentation, including standard operating procedures (SOPs), work instructions, and flowcharts.
- Collaborate with cross-functional teams, including production, quality assurance, and supply chain, to ensure seamless implementation of process improvements.
- Develop training materials and conduct workshops for production staff on Lean and Six Sigma principles.
- Utilize data analytics and statistical tools to monitor process performance and identify trends.
- Champion a culture of continuous improvement throughout the organization.
- Stay updated on the latest manufacturing technologies and best practices.
- Bachelor's degree in Industrial Engineering, Manufacturing Engineering, Mechanical Engineering, or a closely related field.
- Minimum of 6 years of experience in manufacturing process improvement, with a strong focus on Lean and Six Sigma.
- Certified Lean Six Sigma Black Belt or Master Black Belt is highly preferred.
- Demonstrated experience in implementing successful process optimization projects in a manufacturing environment.
- Proficiency in statistical analysis software (e.g., Minitab) and process simulation tools.
- Excellent analytical, problem-solving, and critical thinking skills.
- Strong project management and leadership abilities.
- Effective communication and presentation skills, with the ability to influence stakeholders at all levels.
- Experience working in a remote team setting and managing projects autonomously.
- Knowledge of automation and Industry 4.0 concepts is a plus.
Principal Manufacturing Operations Engineer - Lean Six Sigma
Posted 13 days ago
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Job Description
Key Responsibilities:
- Lead the development and implementation of lean manufacturing initiatives, including Six Sigma projects, to drive continuous improvement across all production lines.
- Analyze manufacturing processes, identify bottlenecks, and design and implement solutions to improve throughput, quality, and cost-effectiveness.
- Develop and optimize Standard Operating Procedures (SOPs) and work instructions to ensure consistency and efficiency.
- Collaborate with engineering, quality, and production teams to troubleshoot manufacturing issues and implement corrective actions.
- Design and implement new manufacturing processes and technologies, including automation solutions.
- Develop and manage key performance indicators (KPIs) for manufacturing operations, monitoring performance and reporting on progress.
- Conduct root cause analysis for production defects and implement preventative measures.
- Lead cross-functional teams in problem-solving sessions and continuous improvement activities.
- Stay current with industry best practices, emerging technologies, and regulatory requirements in manufacturing.
- Mentor junior engineers and provide technical leadership in process engineering and operational excellence.
- Ensure adherence to safety regulations and environmental standards within manufacturing operations.
- Master's degree in Industrial Engineering, Manufacturing Engineering, Mechanical Engineering, or a related field.
- Minimum of 10 years of progressive experience in manufacturing operations and process engineering, with a strong focus on continuous improvement methodologies.
- Certified Lean Six Sigma Black Belt or Master Black Belt is required.
- Proven experience in implementing lean manufacturing tools and techniques (e.g., 5S, Kaizen, Value Stream Mapping).
- In-depth knowledge of statistical process control (SPC) and quality management systems.
- Experience with manufacturing automation, robotics, and Industry 4.0 concepts.
- Strong analytical, problem-solving, and project management skills.
- Excellent communication and interpersonal skills, with the ability to influence and lead teams in a remote environment.
- Demonstrated ability to manage complex projects and drive significant operational improvements.
- Experience in a high-volume manufacturing environment is essential.
Senior Manufacturing Operations Lead (Lean Six Sigma)
Posted 12 days ago
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Job Description
Key Responsibilities:
- Lead and manage day-to-day manufacturing operations, ensuring adherence to production schedules, quality standards, and safety protocols.
- Champion and implement Lean Six Sigma methodologies (e.g., 5S, Kaizen, Value Stream Mapping, DMAIC) across the production floor.
- Identify bottlenecks and areas of inefficiency in the manufacturing process and develop and implement solutions to optimize workflows.
- Drive continuous improvement initiatives to reduce waste, improve cycle times, and enhance product quality.
- Develop and implement standard operating procedures (SOPs) to ensure consistency and efficiency in all manufacturing activities.
- Analyze production data and key performance indicators (KPIs) to track performance, identify trends, and make data-driven decisions.
- Collaborate with cross-functional teams, including quality assurance, engineering, supply chain, and maintenance, to resolve issues and drive integrated solutions.
- Provide training and coaching to production staff on Lean Six Sigma principles and best practices.
- Ensure compliance with all relevant health, safety, and environmental regulations.
- Manage production budgets and contribute to cost-saving efforts without compromising quality or safety.
- Lead and mentor a team of production supervisors and associates, fostering a culture of accountability and continuous improvement.
- Investigate and resolve production-related problems, implementing root cause analysis and corrective actions.
Qualifications:
- Bachelor's degree in Industrial Engineering, Manufacturing Engineering, Operations Management, or a related technical field.
- Minimum of 7 years of progressive experience in manufacturing operations, with a strong emphasis on Lean Six Sigma implementation.
- Certified Lean Six Sigma Black Belt or Master Black Belt is highly preferred.
- Proven experience in leading continuous improvement projects and achieving significant cost savings and efficiency gains.
- In-depth knowledge of manufacturing processes, production planning, and quality control systems.
- Strong understanding of supply chain principles and their impact on manufacturing.
- Excellent analytical, problem-solving, and critical thinking skills.
- Proficient in data analysis tools and manufacturing execution systems (MES).
- Exceptional leadership, team management, and communication skills, with the ability to motivate and develop a remote workforce.
- Experience in budget management and cost control within a manufacturing environment.
- Ability to effectively collaborate with diverse teams and stakeholders.
- Commitment to fostering a safe and productive work environment.
Location: Kericho, Kericho, KE (Remote)
Senior Manufacturing Process Engineer, Lean Six Sigma
Posted 1 day ago
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Job Description
The ideal candidate will possess a strong understanding of industrial engineering principles, coupled with extensive practical experience in applying Lean Manufacturing and Six Sigma frameworks in complex production environments. You will collaborate closely with production teams, quality assurance, and R&D departments, leveraging advanced problem-solving skills to overcome operational challenges. This role necessitates excellent communication and interpersonal skills, the ability to lead cross-functional teams virtually, and a strong commitment to driving measurable results. You will operate with a high degree of autonomy, utilizing sophisticated digital collaboration tools to manage projects and foster a culture of excellence. Your contribution will be pivotal in elevating our client's manufacturing performance.
Location: Remote (preference for candidates in Kenyan time zones).
Qualifications:
- Bachelor's degree in Industrial Engineering, Mechanical Engineering, or a closely related field.
- Minimum of 7 years of experience in manufacturing process engineering.
- Black Belt or Master Black Belt certification in Lean Six Sigma is mandatory.
- Proven experience leading successful Lean Six Sigma projects resulting in significant cost savings and quality improvements.
- Proficiency in statistical analysis software (e.g., Minitab) and process mapping tools.
- Strong understanding of manufacturing operations, quality systems (e.g., ISO 9001), and supply chain dynamics.
- Excellent analytical, problem-solving, and project management skills.
- Demonstrated ability to lead and influence teams in a remote setting.
- Strong organizational and time management capabilities.
Senior Manufacturing Process Engineer - Lean & Six Sigma Expert
Posted 1 day ago
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Location: Fully remote.
Remote Manufacturing Process Engineer - Lean Six Sigma Expert
Posted 13 days ago
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Lead Chemical Engineer - Process Optimization
Posted 22 days ago
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Job Description
Key responsibilities include conducting process simulations and modeling using advanced software, developing process flow diagrams (PFDs) and piping and instrumentation diagrams (P&IDs), and performing mass and energy balance calculations. You will lead troubleshooting efforts for process-related issues, provide technical guidance to plant operations teams, and contribute to the design and implementation of process modifications or new equipment. This role requires a strong understanding of chemical reaction engineering, thermodynamics, fluid mechanics, and separation processes. Collaboration with R&D, manufacturing, and safety departments will be essential to ensure successful project outcomes. The ideal candidate possesses exceptional analytical and problem-solving skills, a keen eye for detail, and the ability to communicate complex technical concepts effectively in a remote setting. Experience with process control strategies and advanced analytical techniques is highly desirable.
Qualifications:
- Bachelor's degree in Chemical Engineering; Master's degree or Ph.D. preferred.
- 10+ years of progressive experience in chemical process engineering.
- Proven track record in process optimization, scale-up, and troubleshooting.
- Proficiency in process simulation software (e.g., Aspen Plus, HYSYS).
- Strong understanding of chemical engineering principles and unit operations.
- Experience with PFDs, P&IDs, and process safety management (PSM).
- Excellent analytical, problem-solving, and decision-making skills.
- Strong communication and interpersonal skills for remote collaboration.
- Ability to lead projects and mentor junior engineers.
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Lead Chemical Process Engineer - Process Optimization
Posted 22 days ago
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Key Responsibilities:
- Lead the design, development, and implementation of new chemical processes and the optimization of existing ones.
- Utilize process simulation software (e.g., Aspen Plus, HYSYS) to model and analyze process performance.
- Identify opportunities for cost reduction, energy efficiency, and environmental impact minimization.
- Develop and execute experimental plans for pilot-scale and plant-scale trials.
- Troubleshoot and resolve complex process-related issues, ensuring operational stability.
- Collaborate with cross-functional teams including R&D, operations, and safety.
- Prepare detailed technical reports, presentations, and process documentation.
- Mentor and guide junior chemical engineers.
Qualifications:
- Bachelor's or Master's degree in Chemical Engineering.
- Minimum of 7 years of progressive experience in chemical process design, optimization, and scale-up.
- Proven expertise in process simulation and modeling techniques.
- Strong understanding of thermodynamics, fluid mechanics, heat and mass transfer, and reaction kinetics.
- Experience with various unit operations and chemical plant equipment.
- Proficiency in data analysis and statistical methods.
- Excellent problem-solving, leadership, and communication skills.
- Familiarity with safety regulations and environmental standards in chemical processing.
This critical role, focused on driving excellence in **Ongata Rongai, Kajiado, KE**, is a remote opportunity, offering significant professional growth and impact.
Remote Lead Chemical Engineer - Process Optimization
Posted 5 days ago
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Lead Chemical Engineer - Process Optimization (Remote)
Posted 15 days ago
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Job Description
Responsibilities:
- Lead the design, development, and optimization of chemical processes to enhance efficiency, yield, and product quality.
- Conduct detailed process analysis, including mass and energy balances, and P&ID development.
- Utilize process simulation software (e.g., Aspen Plus, HYSYS) to model and optimize process parameters.
- Identify opportunities for cost reduction, waste minimization, and energy efficiency improvements.
- Oversee pilot plant studies and scale-up activities for new or improved processes.
- Ensure all processes comply with safety, environmental, and regulatory standards.
- Develop Standard Operating Procedures (SOPs) and provide technical training.
- Collaborate with cross-functional teams, including R&D, operations, and maintenance, to implement process improvements.
- Manage engineering projects, including scope definition, budgeting, scheduling, and execution.
- Mentor and guide junior chemical engineers, fostering a culture of continuous improvement.
- Bachelor's degree in Chemical Engineering; Master's degree or Professional Engineer (PE) license preferred.
- Minimum of 10 years of progressive experience in chemical process engineering, with a strong emphasis on process design and optimization.
- Proven track record of successfully improving chemical processes and achieving significant cost savings or efficiency gains.
- Expertise in process simulation software and data analysis tools.
- Deep understanding of chemical reaction engineering, thermodynamics, and fluid mechanics.
- Strong knowledge of safety protocols (e.g., HAZOP) and environmental regulations in the chemical industry.
- Excellent project management and leadership skills.
- Exceptional analytical, problem-solving, and decision-making abilities.
- Outstanding written and verbal communication skills, with the ability to present complex technical information effectively.
- Ability to work independently and lead teams in a fully remote environment.