3,552 Senior Chemical Engineer Process Optimization jobs in Kenya
Manufacturing Process Optimization Engineer - Lean Six Sigma
Posted 22 days ago
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Job Description
Our client is actively seeking a results-oriented Manufacturing Process Optimization Engineer to join their dynamic, fully remote team. This role is pivotal in driving efficiency, reducing waste, and enhancing overall productivity across various manufacturing operations. You will leverage your deep understanding of industrial engineering principles, Lean methodologies, and Six Sigma tools to analyze existing processes, identify bottlenecks, and implement data-driven improvements. The ideal candidate is a strategic thinker with a proven track record of successfully transforming manufacturing workflows.
Responsibilities:
Responsibilities:
- Analyze current manufacturing processes to identify inefficiencies, waste, and areas for improvement using tools like Value Stream Mapping, Kaizen, and 5S.
- Develop and implement Lean manufacturing strategies to streamline operations, reduce lead times, and optimize inventory levels.
- Apply Six Sigma methodologies (DMAIC) to solve complex quality and process issues, driving continuous improvement initiatives.
- Design and execute experiments to validate process changes and measure their impact on key performance indicators (KPIs) such as throughput, cycle time, and defect rates.
- Create and maintain process documentation, including standard operating procedures (SOPs), work instructions, and flowcharts.
- Collaborate with cross-functional teams, including production, quality assurance, and supply chain, to ensure seamless implementation of process improvements.
- Develop training materials and conduct workshops for production staff on Lean and Six Sigma principles.
- Utilize data analytics and statistical tools to monitor process performance and identify trends.
- Champion a culture of continuous improvement throughout the organization.
- Stay updated on the latest manufacturing technologies and best practices.
- Bachelor's degree in Industrial Engineering, Manufacturing Engineering, Mechanical Engineering, or a closely related field.
- Minimum of 6 years of experience in manufacturing process improvement, with a strong focus on Lean and Six Sigma.
- Certified Lean Six Sigma Black Belt or Master Black Belt is highly preferred.
- Demonstrated experience in implementing successful process optimization projects in a manufacturing environment.
- Proficiency in statistical analysis software (e.g., Minitab) and process simulation tools.
- Excellent analytical, problem-solving, and critical thinking skills.
- Strong project management and leadership abilities.
- Effective communication and presentation skills, with the ability to influence stakeholders at all levels.
- Experience working in a remote team setting and managing projects autonomously.
- Knowledge of automation and Industry 4.0 concepts is a plus.
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Principal Manufacturing Operations Engineer - Lean Six Sigma
Posted 13 days ago
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Job Description
Our client, a global leader in high-precision component manufacturing, is seeking a Principal Manufacturing Operations Engineer to join our innovative, fully remote team. This role is essential for driving operational excellence, implementing lean manufacturing principles, and optimizing production processes across our facilities. You will leverage your deep expertise in process improvement, automation, and quality control to enhance efficiency, reduce waste, and ensure the highest standards of production. This is a remote-first opportunity, allowing you to contribute significantly to our manufacturing strategy without needing to be on-site.
Key Responsibilities:
Key Responsibilities:
- Lead the development and implementation of lean manufacturing initiatives, including Six Sigma projects, to drive continuous improvement across all production lines.
- Analyze manufacturing processes, identify bottlenecks, and design and implement solutions to improve throughput, quality, and cost-effectiveness.
- Develop and optimize Standard Operating Procedures (SOPs) and work instructions to ensure consistency and efficiency.
- Collaborate with engineering, quality, and production teams to troubleshoot manufacturing issues and implement corrective actions.
- Design and implement new manufacturing processes and technologies, including automation solutions.
- Develop and manage key performance indicators (KPIs) for manufacturing operations, monitoring performance and reporting on progress.
- Conduct root cause analysis for production defects and implement preventative measures.
- Lead cross-functional teams in problem-solving sessions and continuous improvement activities.
- Stay current with industry best practices, emerging technologies, and regulatory requirements in manufacturing.
- Mentor junior engineers and provide technical leadership in process engineering and operational excellence.
- Ensure adherence to safety regulations and environmental standards within manufacturing operations.
- Master's degree in Industrial Engineering, Manufacturing Engineering, Mechanical Engineering, or a related field.
- Minimum of 10 years of progressive experience in manufacturing operations and process engineering, with a strong focus on continuous improvement methodologies.
- Certified Lean Six Sigma Black Belt or Master Black Belt is required.
- Proven experience in implementing lean manufacturing tools and techniques (e.g., 5S, Kaizen, Value Stream Mapping).
- In-depth knowledge of statistical process control (SPC) and quality management systems.
- Experience with manufacturing automation, robotics, and Industry 4.0 concepts.
- Strong analytical, problem-solving, and project management skills.
- Excellent communication and interpersonal skills, with the ability to influence and lead teams in a remote environment.
- Demonstrated ability to manage complex projects and drive significant operational improvements.
- Experience in a high-volume manufacturing environment is essential.
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Senior Manufacturing Operations Lead (Lean Six Sigma)
Posted 12 days ago
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Job Description
Our client is seeking a dedicated Senior Manufacturing Operations Lead with a strong background in Lean Six Sigma principles to drive efficiency and quality improvements. This is a fully remote position, enabling you to optimize production processes from anywhere. You will be responsible for overseeing manufacturing operations, implementing lean manufacturing techniques, leading continuous improvement initiatives, and ensuring that production targets are met safely and efficiently. The ideal candidate will possess a proven track record in optimizing manufacturing processes, reducing waste, and enhancing overall operational performance.
Key Responsibilities:
Qualifications:
Location: Kericho, Kericho, KE (Remote)
Key Responsibilities:
- Lead and manage day-to-day manufacturing operations, ensuring adherence to production schedules, quality standards, and safety protocols.
- Champion and implement Lean Six Sigma methodologies (e.g., 5S, Kaizen, Value Stream Mapping, DMAIC) across the production floor.
- Identify bottlenecks and areas of inefficiency in the manufacturing process and develop and implement solutions to optimize workflows.
- Drive continuous improvement initiatives to reduce waste, improve cycle times, and enhance product quality.
- Develop and implement standard operating procedures (SOPs) to ensure consistency and efficiency in all manufacturing activities.
- Analyze production data and key performance indicators (KPIs) to track performance, identify trends, and make data-driven decisions.
- Collaborate with cross-functional teams, including quality assurance, engineering, supply chain, and maintenance, to resolve issues and drive integrated solutions.
- Provide training and coaching to production staff on Lean Six Sigma principles and best practices.
- Ensure compliance with all relevant health, safety, and environmental regulations.
- Manage production budgets and contribute to cost-saving efforts without compromising quality or safety.
- Lead and mentor a team of production supervisors and associates, fostering a culture of accountability and continuous improvement.
- Investigate and resolve production-related problems, implementing root cause analysis and corrective actions.
Qualifications:
- Bachelor's degree in Industrial Engineering, Manufacturing Engineering, Operations Management, or a related technical field.
- Minimum of 7 years of progressive experience in manufacturing operations, with a strong emphasis on Lean Six Sigma implementation.
- Certified Lean Six Sigma Black Belt or Master Black Belt is highly preferred.
- Proven experience in leading continuous improvement projects and achieving significant cost savings and efficiency gains.
- In-depth knowledge of manufacturing processes, production planning, and quality control systems.
- Strong understanding of supply chain principles and their impact on manufacturing.
- Excellent analytical, problem-solving, and critical thinking skills.
- Proficient in data analysis tools and manufacturing execution systems (MES).
- Exceptional leadership, team management, and communication skills, with the ability to motivate and develop a remote workforce.
- Experience in budget management and cost control within a manufacturing environment.
- Ability to effectively collaborate with diverse teams and stakeholders.
- Commitment to fostering a safe and productive work environment.
Location: Kericho, Kericho, KE (Remote)
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Senior Manufacturing Process Engineer (Lean & Six Sigma)
Posted 12 days ago
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Job Description
Our client is seeking a highly skilled Senior Manufacturing Process Engineer with expertise in Lean Manufacturing and Six Sigma methodologies to optimize their production operations. This is a fully remote position, offering the flexibility to work from anywhere in Kenya. You will be responsible for analyzing existing manufacturing processes, identifying areas for improvement, and implementing solutions to enhance efficiency, reduce waste, and improve product quality. This role involves leading continuous improvement initiatives, developing Standard Operating Procedures (SOPs), and implementing best practices across the production floor. The ideal candidate will have a Bachelor's degree in Mechanical Engineering, Industrial Engineering, Manufacturing Engineering, or a related field, with a proven track record of successfully applying Lean and Six Sigma principles in a manufacturing environment. We are looking for a proactive problem-solver with excellent analytical skills, strong leadership abilities, and the capacity to drive change in a remote setting. Your ability to mentor teams, facilitate process improvements, and achieve measurable results will be critical to this role. Join us to shape the future of manufacturing excellence remotely.
Location: This position is fully remote and is associated with **Ongata Rongai, Kajiado, KE**. We are looking for top talent nationwide to contribute to our manufacturing advancements.
Responsibilities:
Location: This position is fully remote and is associated with **Ongata Rongai, Kajiado, KE**. We are looking for top talent nationwide to contribute to our manufacturing advancements.
Responsibilities:
- Analyze current manufacturing processes to identify inefficiencies, bottlenecks, and areas for improvement.
- Develop and implement Lean Manufacturing strategies to reduce waste, optimize workflow, and improve productivity.
- Lead Six Sigma projects (e.g., DMAIC) to reduce process variation and improve product quality.
- Design and implement Standard Operating Procedures (SOPs) and work instructions.
- Utilize data analysis and statistical tools to monitor process performance and identify trends.
- Collaborate with production, quality, and engineering teams to implement process changes.
- Develop and deliver training programs on Lean and Six Sigma principles to production staff.
- Manage continuous improvement projects from initiation to completion, ensuring successful implementation and sustained results.
- Identify and evaluate new manufacturing technologies and equipment.
- Contribute to the development of long-term manufacturing strategy.
- Bachelor's degree in Mechanical Engineering, Industrial Engineering, Manufacturing Engineering, or a related field.
- Minimum of 5 years of experience in manufacturing process engineering.
- Certified Lean Six Sigma Black Belt or Master Black Belt is highly preferred.
- Demonstrated experience in implementing Lean Manufacturing tools (e.g., 5S, Kaizen, Value Stream Mapping).
- Strong understanding of statistical process control (SPC) and data analysis techniques.
- Proficiency in manufacturing process simulation and modeling software is a plus.
- Excellent problem-solving, analytical, and critical thinking skills.
- Strong leadership, communication, and interpersonal skills.
- Ability to drive change and manage projects effectively in a remote environment.
- Experience in managing cross-functional teams.
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Senior Manufacturing Process Engineer - Lean & Six Sigma Expert
Posted 1 day ago
Job Viewed
Job Description
Our client, a global leader in advanced manufacturing, is searching for a highly experienced Senior Manufacturing Process Engineer to join their innovative and fully remote operations team. This role is pivotal in optimizing production processes, driving efficiency, and ensuring the highest standards of quality and safety across all manufacturing operations. The ideal candidate will possess a deep understanding of manufacturing principles, extensive experience with Lean manufacturing methodologies and Six Sigma quality initiatives, and a proven ability to implement process improvements. You will be responsible for analyzing current manufacturing workflows, identifying bottlenecks and areas for improvement, and designing and implementing solutions to enhance productivity, reduce waste, and lower costs. This includes developing new manufacturing processes, refining existing ones, and ensuring seamless integration of new technologies and equipment. Key responsibilities involve conducting process capability studies, implementing statistical process control (SPC), and leading continuous improvement projects. You will collaborate closely with production teams, quality assurance, and engineering departments to troubleshoot issues, implement corrective actions, and drive operational excellence. Strong analytical, problem-solving, and project management skills are essential. The ability to effectively communicate technical information and lead cross-functional teams in a remote setting is crucial. You will play a key role in ensuring that our client's manufacturing operations are at the forefront of industry best practices, leveraging data-driven insights to achieve superior performance. This is an exceptional opportunity for a results-oriented manufacturing expert to make a significant impact on global production efficiency and quality, working entirely remotely. Your expertise in process simulation and automation will be highly advantageous.
Location: Fully remote.
Location: Fully remote.
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Remote Manufacturing Process Engineer - Lean Six Sigma Expert
Posted 13 days ago
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Job Description
Our client is seeking a highly skilled and results-oriented Remote Manufacturing Process Engineer with expertise in Lean Six Sigma methodologies. This role is crucial for optimizing manufacturing processes, improving efficiency, reducing waste, and ensuring the highest quality standards, all managed remotely. The ideal candidate will have a deep understanding of manufacturing operations, process improvement techniques, and statistical analysis. You will be responsible for analyzing existing manufacturing processes, identifying areas for improvement, designing and implementing new processes or modifications, and developing standard operating procedures (SOPs). A significant part of this role involves leveraging Lean Six Sigma tools and principles to drive continuous improvement initiatives, such as DMAIC projects, Kaizen events, and value stream mapping. The candidate must be proficient in data analysis, root cause analysis, and problem-solving. Experience with process simulation software and CAD tools is a plus. Excellent project management skills are required to oversee improvement projects from initiation to completion. You will also be responsible for training production staff on new processes and best practices, ensuring successful implementation and adoption. This position demands strong analytical and critical thinking skills, along with the ability to work autonomously and collaborate effectively with cross-functional teams in a virtual environment. A Bachelor's degree in Mechanical, Industrial, Chemical Engineering, or a related field is required. Certification in Lean Six Sigma (Green Belt or Black Belt) is highly preferred. We are looking for an innovative and proactive engineer who is passionate about driving operational excellence and is comfortable working remotely. This is an excellent opportunity to contribute to a manufacturing leader and make a tangible impact on production efficiency and quality.
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5
Principal Chemical Engineer (Process Optimization)
Posted 20 days ago
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Job Description
Our client is seeking a highly experienced and innovative Principal Chemical Engineer to lead their process optimization initiatives in a fully remote capacity. This senior role is crucial for enhancing the efficiency, safety, and sustainability of chemical processes across various operations. The ideal candidate will possess deep expertise in chemical engineering principles, process design, simulation, and advanced troubleshooting, with a proven track record of driving significant improvements in industrial settings.
You will be responsible for analyzing complex chemical processes, identifying areas for optimization in terms of yield, energy consumption, waste reduction, and throughput. Utilizing advanced process simulation software (e.g., Aspen Plus, HYSYS) to model and evaluate potential improvements will be a core part of your work. Developing and implementing innovative solutions, including the design of new process equipment or modifications to existing systems, is essential. You will lead root cause analysis for process deviations and operational challenges, ensuring robust and sustainable corrective actions are implemented. Collaboration with plant operations teams, R&D, and safety personnel (remotely through detailed reporting and virtual collaboration) is vital for successful implementation. This role requires a strong understanding of process safety management (PSM) principles and environmental regulations. You will contribute to the development of technical strategies, provide expert guidance on process design standards, and mentor junior engineers. Strong project management skills are necessary to oversee optimization projects from conception through to successful completion, ensuring adherence to scope, budget, and timeline. This is an unparalleled opportunity for a leading chemical engineer to drive impactful, sustainable improvements within our client's operations, influencing processes in **Mombasa, Mombasa, KE**, and beyond, all from a remote work environment. We seek an exceptional analytical thinker and problem solver.
Qualifications:
You will be responsible for analyzing complex chemical processes, identifying areas for optimization in terms of yield, energy consumption, waste reduction, and throughput. Utilizing advanced process simulation software (e.g., Aspen Plus, HYSYS) to model and evaluate potential improvements will be a core part of your work. Developing and implementing innovative solutions, including the design of new process equipment or modifications to existing systems, is essential. You will lead root cause analysis for process deviations and operational challenges, ensuring robust and sustainable corrective actions are implemented. Collaboration with plant operations teams, R&D, and safety personnel (remotely through detailed reporting and virtual collaboration) is vital for successful implementation. This role requires a strong understanding of process safety management (PSM) principles and environmental regulations. You will contribute to the development of technical strategies, provide expert guidance on process design standards, and mentor junior engineers. Strong project management skills are necessary to oversee optimization projects from conception through to successful completion, ensuring adherence to scope, budget, and timeline. This is an unparalleled opportunity for a leading chemical engineer to drive impactful, sustainable improvements within our client's operations, influencing processes in **Mombasa, Mombasa, KE**, and beyond, all from a remote work environment. We seek an exceptional analytical thinker and problem solver.
Qualifications:
- Master's or Ph.D. in Chemical Engineering.
- Minimum of 10 years of extensive experience in chemical process design, optimization, and scale-up.
- Demonstrated expertise in process simulation software (e.g., Aspen Plus, HYSYS, ChemCAD).
- Proven track record of implementing significant process improvements leading to cost savings, increased efficiency, and enhanced safety.
- Strong knowledge of unit operations, thermodynamics, and reaction engineering.
- Deep understanding of Process Safety Management (PSM) and environmental regulations.
- Experience with process control strategies and automation is highly desirable.
- Exceptional analytical, problem-solving, and critical thinking skills.
- Excellent technical writing and verbal communication skills, with the ability to present complex information clearly.
- Proven ability to lead projects and work independently in a remote setting.
- Professional Engineer (PE) license or equivalent is a strong asset.
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Lead Chemical Engineer - Process Optimization
Posted 8 days ago
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Job Description
Our client is seeking a seasoned Lead Chemical Engineer with extensive experience in process design, optimization, and scale-up. This pivotal role will involve leading a team of engineers to develop and implement cutting-edge chemical processes for various industrial applications. The ideal candidate will possess a strong theoretical foundation in chemical engineering principles, coupled with practical experience in plant operations and troubleshooting. Responsibilities include conducting feasibility studies, designing chemical reactors, separation units, and other process equipment, as well as performing process simulations and modeling. You will be instrumental in improving existing processes to enhance efficiency, reduce costs, and minimize environmental impact. Strong project management skills are required to oversee projects from conceptualization through to commissioning. The Lead Chemical Engineer will also play a crucial role in ensuring compliance with safety regulations and industry standards. Collaboration with cross-functional teams, including R&D, production, and quality control, will be essential. Excellent communication and leadership abilities are a must, as you will be mentoring junior engineers and presenting technical findings to management. A deep understanding of process control systems and instrumentation is also highly valued. This position offers an exciting opportunity to contribute to groundbreaking projects and drive innovation in the chemical industry. The successful candidate will be adept at identifying process bottlenecks and implementing effective solutions. You will be involved in the development of new product lines and the refinement of manufacturing techniques. This role demands a proactive approach to problem-solving and a commitment to continuous improvement. The Lead Chemical Engineer will also be responsible for conducting risk assessments related to process safety and developing mitigation strategies. The ability to manage budgets and timelines effectively for complex engineering projects is crucial. Our client is looking for a forward-thinking individual who can translate research findings into commercially viable processes. The position requires a Bachelor's or Master's degree in Chemical Engineering, with a minimum of 7 years of relevant experience.
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Senior Chemical Engineer - Process Optimization
Posted 20 days ago
Job Viewed
Job Description
Our client is seeking a highly experienced Senior Chemical Engineer specializing in process optimization to join their esteemed team. This hybrid role requires a strategic thinker with a proven track record in improving chemical processes, enhancing efficiency, and reducing operational costs. You will be instrumental in analyzing existing processes, identifying areas for improvement, and implementing innovative solutions to meet production targets while adhering to stringent safety and environmental standards.
Key Responsibilities:
Qualifications and Skills:
Key Responsibilities:
- Analyze and optimize chemical processes to improve yield, efficiency, and product quality.
- Develop and implement process control strategies using advanced methodologies.
- Conduct feasibility studies for process modifications and new technologies.
- Design and scale-up chemical processes from lab to pilot and commercial production.
- Troubleshoot complex process issues and provide technical solutions.
- Collaborate with R&D, production, and engineering teams to ensure successful process implementation.
- Ensure compliance with all relevant safety, health, and environmental regulations.
- Manage process safety reviews and hazard analyses (e.g., HAZOP).
- Develop and maintain process documentation, including P&IDs, SOPs, and mass/energy balances.
- Mentor junior chemical engineers and provide technical guidance.
- Stay current with advancements in chemical engineering principles and technologies.
- Lead process improvement projects from conception to completion.
- Prepare technical reports and present findings to management and stakeholders.
Qualifications and Skills:
- Bachelor's or Master's degree in Chemical Engineering.
- Minimum of 8 years of experience in chemical process design, optimization, and scale-up.
- Proven experience with process simulation software (e.g., Aspen Plus, HYSYS).
- Strong understanding of reaction kinetics, thermodynamics, and mass transfer.
- Experience in process safety management (PSM) and risk assessment.
- Excellent problem-solving, analytical, and critical thinking skills.
- Strong communication and interpersonal skills, with the ability to collaborate effectively.
- Project management experience is desirable.
- Familiarity with data analysis and statistical process control (SPC).
- Ability to work effectively in both onsite and remote settings.
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Remote Lead Chemical Engineer - Process Optimization
Posted 8 days ago
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Job Description
Our client, a distinguished leader in the chemical manufacturing sector, is looking for an experienced Lead Chemical Engineer to spearhead their process optimization initiatives. This is a fully remote, senior-level position focused on enhancing the efficiency, safety, and sustainability of existing chemical processes. The ideal candidate will possess a profound understanding of chemical engineering principles, advanced process control, and operational excellence methodologies. Responsibilities include analyzing complex chemical operations, identifying areas for improvement, and implementing data-driven solutions. You will lead projects related to debottlenecking, yield improvement, energy reduction, and waste minimization. Key technical skills required include proficiency in process simulation software (e.g., Aspen Plus, ChemCAD), a strong grasp of thermodynamics, fluid dynamics, and reaction engineering, as well as experience with statistical process control (SPC) and Six Sigma methodologies. As a remote Lead Engineer, you must exhibit exceptional leadership, problem-solving capabilities, and project management expertise. The ability to collaborate effectively with plant operations, R&D, and management teams, despite geographical separation, is crucial. Strong communication skills, both written and verbal, are essential for presenting findings and recommendations. This is an unparalleled opportunity to drive significant operational improvements and contribute to sustainable manufacturing practices from a remote work setting. We seek a self-driven individual who can work autonomously, inspire technical teams, and deliver measurable results. Your strategic insights into process design and optimization will be critical in maintaining our client's competitive advantage. The role involves staying abreast of the latest technological advancements in chemical engineering and advocating for their adoption where appropriate. You will play a key role in ensuring regulatory compliance and promoting a culture of continuous improvement and safety excellence throughout the organization. The successful candidate will demonstrate a commitment to innovation and operational efficiency.
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