121 Process Design jobs in Kenya
Process Design Engineer
Posted today
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We are seeking a Process Design Engineer to support the design, optimization, and integration of Direct Air Capture (DAC) systems with geothermal energy. This role involves designing subsystems, validating performance, supporting commissioning, and ensuring energy-efficient, reliable operation of our plants.
Key Responsibilities.
- Process & System Design
– Develop Process Flow Diagrams (PFDs) and design DAC subsystems (e.g., CO₂ dehydration, purification) with focus on efficiency and reliability. - Process Simulation & Validation
– Perform simulations to validate heat and mass balances (HMB) and confirm system performance. - Control Strategies
– Work with instrumentation engineers to design process control strategies and optimize operations. - P&IDs & Documentation
– Prepare Piping & Instrumentation Diagrams (P&IDs), control philosophies, and documentation. - Equipment Sizing & Selection
– Perform sizing, specify equipment, and coordinate with vendors to meet design requirements. - Testing & Commissioning
– Support pre-commissioning, commissioning, and develop test setups for design validation. - Technical Documentation
– Draft detailed technical reports and Standard Operating Procedures (SOPs). - Performance Analysis
– Analyse plant data, identify inefficiencies, and propose design improvements. - Custody Transfer Strategies
– Develop approaches for custody transfer across all project phases. - Geothermal Integration
– work with the process engineer to integration design of geothermal energy into DAC processes. - Collaboration
– Support plant operations and assist with additional design-related tasks as needed.
Required Skills & Qualifications.
- Bachelor's degree in chemical/Process Engineering.
- Strong understanding of thermodynamics, heat & mass transfer, and separation processes.
- Knowledge of equipment design, sizing, and specification.
- Familiarity with control systems and instrumentation.
- Proficiency in developing PFDs, P&IDs, and technical documentation.
- Strong analytical, problem-solving, and troubleshooting skills.
- Excellent communication and teamwork abilities.
- Experience in commissioning and plant performance analysis is a plus.
The assignment is available on the external website (Process Design Engineer-Technical )
Submission Guidelines.
- Submit a concise report of not more than 4 pages. Focus on key outcomes, critical insights, and clear communication of findings. Font size 11, Calibri.
- Bonus points for brevity and clarity while covering essential factors.
- Save the report with your first and second name i.e. Jane_Davis_Report.
Kindly submit both the completed assessment and your CV by 12:00 PM (noon) on Monday, 8th September 2025.
Octavia Carbon offers competitive growth opportunities, a route to owning company equity, and a high degree of professional freedom & responsibility and a steep learning curve.
Octavia Carbon is an equal opportunity employer and especially encourages applications from women, and individuals from diverse socioeconomic, religious, and regional backgrounds.
Principal Process Design Engineer
Posted 1 day ago
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Senior Process Design Engineer
Posted 3 days ago
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Responsibilities:
- Lead the design and development of new industrial processes, including conceptualization, feasibility studies, and detailed engineering.
- Create and review Process and Instrumentation Diagrams (P&IDs), flow diagrams, and process layouts.
- Perform process simulations and modeling using industry-standard software (e.g., Aspen HYSYS, Chemcad) to optimize performance and identify potential issues.
- Specify process equipment, including pumps, valves, reactors, heat exchangers, and control systems.
- Develop and implement process safety management (PSM) protocols, including HAZOP studies and risk assessments.
- Collaborate with cross-functional teams, including R&D, project engineering, and operations, to ensure seamless integration of process designs.
- Troubleshoot and resolve complex process-related issues during plant design, construction, and commissioning phases.
- Provide technical expertise and guidance on process design standards, best practices, and regulatory compliance.
- Develop operational procedures, training materials, and startup plans for new processes.
- Evaluate existing processes for opportunities for improvement, efficiency gains, and cost reduction.
- Manage project timelines, budgets, and resources for process design initiatives.
- Stay abreast of emerging technologies and industry trends in process engineering.
- Bachelor's degree in Chemical Engineering, Industrial Engineering, or a closely related field. Master's degree preferred.
- Minimum of 7 years of progressive experience in process design and engineering within an industrial setting.
- Proficiency in process simulation software (e.g., Aspen Plus, HYSYS, UniSim).
- Strong understanding of P&ID development, equipment sizing, and specification.
- Experience with process safety analysis techniques (HAZOP, LOPA) and adherence to safety standards.
- Excellent analytical, problem-solving, and critical-thinking skills.
- Strong communication, interpersonal, and leadership abilities.
- Ability to manage multiple projects simultaneously in a remote environment.
- Knowledge of relevant industry codes and standards (e.g., ASME, API).
- Experience in diverse manufacturing sectors is a plus.
Senior Process Design Engineer
Posted 3 days ago
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The ideal candidate will possess a strong understanding of chemical engineering principles, including thermodynamics, fluid mechanics, heat and mass transfer, and reaction kinetics. You will leverage advanced simulation software (e.g., Aspen HYSYS, ChemCAD) to model and analyze processes, identify areas for improvement, and troubleshoot operational issues. This position demands excellent analytical and problem-solving skills, with a proven ability to work independently and manage multiple projects simultaneously in a remote setting. You will collaborate closely with cross-functional teams, including R&D, operations, and project management, providing technical guidance and support throughout the project lifecycle.
Key responsibilities include:
- Leading the design of new chemical processes and modifications to existing ones.
- Developing and validating process simulations and models.
- Preparing detailed engineering documentation, including design reports, specifications, and calculations.
- Conducting Process Hazard Analyses (PHAs) and implementing safety measures.
- Evaluating and recommending process technologies and equipment.
- Providing technical support to manufacturing and R&D departments.
- Mentoring junior engineers and contributing to knowledge sharing.
- Ensuring compliance with all relevant industry standards and best practices.
Qualifications:
- Bachelor's or Master's degree in Chemical Engineering or a related field.
- Minimum of 7 years of progressive experience in process design within the chemical industry.
- Proficiency in process simulation software and CAD tools.
- Strong knowledge of process safety management (PSM) principles.
- Excellent communication, interpersonal, and teamwork skills.
- Proven ability to manage projects and deliver results under tight deadlines.
- Experience with project management methodologies is a plus.
- Must be adept at working collaboratively in a fully remote environment, utilizing digital collaboration tools effectively.
This is an exceptional opportunity to make a significant impact on challenging projects while enjoying the flexibility of a remote-first role. Join us in driving innovation and excellence in chemical process design from your home office. The focus of your work will be related to optimizing production for various chemical applications, impacting sectors from petrochemicals to pharmaceuticals, all managed remotely.
Senior Process Design Engineer
Posted 4 days ago
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You will collaborate closely with R&D, operations, and safety teams to ensure that process designs meet stringent performance, economic, and environmental standards. Experience with process simulation software (e.g., Aspen Plus, HYSYS) is essential, as is a strong knowledge of process safety management (PSM) principles and hazard analysis techniques (e.g., HAZOP). This position requires excellent problem-solving skills, a keen eye for detail, and the ability to work independently and manage multiple projects simultaneously in a remote environment. You will contribute to the continuous improvement of existing processes, identifying opportunities for cost reduction, yield improvement, and energy efficiency. As part of a remote-first organization, effective communication and collaboration using digital tools are paramount.
Location: While this position is fully remote, it is operationally aligned with our firm's presence in Kitale, Trans-Nzoia, KE . Candidates should be comfortable coordinating with team members across various time zones.
Qualifications:
- Bachelor's or Master's degree in Chemical Engineering.
- 8+ years of experience in process design, development, and optimization within the chemical industry.
- Proficiency with process simulation software (e.g., Aspen Plus, HYSYS, ChemCAD).
- Strong understanding of PFDs, P&IDs, mass and energy balances, and equipment specification.
- Experience with process safety management (PSM) and hazard analysis (HAZOP).
- Knowledge of scale-up principles from lab/pilot to commercial scale.
- Excellent analytical, problem-solving, and project management skills.
- Ability to work autonomously and collaborate effectively within a remote team structure.
- Strong communication and documentation skills.
Senior Process Design Engineer
Posted 4 days ago
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Job Description
- Designing, developing, and optimizing chemical processes for various industrial applications.
- Creating and reviewing process flow diagrams (PFDs) and piping and instrumentation diagrams (P&IDs).
- Performing mass and energy balance calculations.
- Specifying and selecting process equipment, including reactors, pumps, heat exchangers, and separation units.
- Conducting process simulations using industry-standard software (e.g., Aspen HYSYS, ChemCAD).
- Developing standard operating procedures (SOPs) and troubleshooting guides.
- Ensuring that all designs comply with safety regulations, environmental standards, and industry best practices.
- Collaborating with project teams to ensure successful process implementation and commissioning.
- Providing technical support and troubleshooting for existing processes.
- Evaluating new technologies and recommending process improvements.
- Mentoring junior engineers and contributing to knowledge sharing within the team.
- Bachelor's or Master's degree in Chemical Engineering or a related field.
- Minimum of 8 years of experience in process design and engineering within the chemical industry.
- Proficiency in process simulation software and CAD tools.
- Strong understanding of thermodynamics, fluid mechanics, heat transfer, and mass transfer.
- Experience with process safety management (PSM) principles.
- Excellent analytical, problem-solving, and critical-thinking skills.
- Strong communication and interpersonal skills, with the ability to collaborate effectively in a remote team environment.
- Proven ability to manage multiple projects and meet deadlines.
- Familiarity with relevant industry codes and standards (e.g., ASME, API).
- Professional Engineer (PE) license is a plus.
Lead Process Design Engineer
Posted 6 days ago
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Key responsibilities include:
- Leading the development of process flow diagrams (PFDs) and piping and instrumentation diagrams (P&IDs).
- Performing process simulations and modeling to optimize plant performance and identify potential issues.
- Conducting feasibility studies and conceptual design for new chemical processes and plant modifications.
- Developing equipment specifications and process data sheets for critical equipment such as reactors, distillation columns, heat exchangers, and pumps.
- Performing process hazard analyses (PHAs) such as HAZOP studies, ensuring all designs meet stringent safety standards.
- Collaborating with procurement teams to select and procure process equipment.
- Providing technical support during the construction, commissioning, and start-up phases of projects.
- Mentoring and guiding junior process engineers and designers.
- Staying abreast of the latest advancements in chemical engineering technologies, best practices, and regulatory requirements.
- Developing and implementing process optimization strategies to improve yield, reduce energy consumption, and minimize waste.
Qualifications:
- Master's or Ph.D. in Chemical Engineering from an accredited institution.
- Minimum of 10 years of experience in process design and development within the chemical industry, with a strong emphasis on upstream or downstream processing.
- Demonstrated experience leading complex engineering projects.
- Expertise in process simulation software (e.g., Aspen HYSYS, PRO/II, ChemCAD).
- In-depth knowledge of unit operations, thermodynamics, fluid dynamics, and mass transfer.
- Proven experience conducting Process Hazard Analyses (PHAs).
- Excellent problem-solving, analytical, and decision-making skills.
- Strong communication and interpersonal skills, with the ability to effectively lead remote teams and communicate complex technical information.
- Experience with project management principles and tools.
- A proactive approach to safety and environmental compliance.
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Lead Process Design Engineer
Posted 6 days ago
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Senior Process Design Engineer
Posted 6 days ago
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Senior Process Design Engineer
Posted 6 days ago
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Responsibilities:
- Develop and design innovative chemical processes from conceptualization to detailed engineering.
- Create PFDs, P&IDs, and other process documentation.
- Perform equipment sizing, specification, and selection.
- Conduct process simulations and modeling to optimize performance.
- Analyze process data and troubleshoot operational issues.
- Ensure designs comply with safety standards, environmental regulations, and company policies.
- Collaborate with internal teams and external vendors.
- Prepare technical reports and present recommendations to management.
- Contribute to continuous improvement initiatives.
- Mentor and guide junior engineering staff.
- Bachelor's or Master's degree in Chemical Engineering or a related field.
- Minimum of 7 years of progressive experience in process design and engineering within the chemical industry.
- Proven expertise in process simulation software (Aspen Plus, HYSYS, or similar).
- Strong knowledge of chemical engineering fundamentals.
- Experience with P&ID development and interpretation.
- Familiarity with safety analysis techniques (HAZOP, LOPA).
- Excellent written and verbal communication skills.
- Ability to work effectively in a remote, collaborative setting.
- Strong project management and organizational skills.