3,652 Principal Industrial Engineer Process Optimization jobs in Kenya
Manufacturing Process Optimization Engineer - Lean Six Sigma
Posted 21 days ago
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Job Description
Responsibilities:
- Analyze current manufacturing processes to identify inefficiencies, waste, and areas for improvement using tools like Value Stream Mapping, Kaizen, and 5S.
- Develop and implement Lean manufacturing strategies to streamline operations, reduce lead times, and optimize inventory levels.
- Apply Six Sigma methodologies (DMAIC) to solve complex quality and process issues, driving continuous improvement initiatives.
- Design and execute experiments to validate process changes and measure their impact on key performance indicators (KPIs) such as throughput, cycle time, and defect rates.
- Create and maintain process documentation, including standard operating procedures (SOPs), work instructions, and flowcharts.
- Collaborate with cross-functional teams, including production, quality assurance, and supply chain, to ensure seamless implementation of process improvements.
- Develop training materials and conduct workshops for production staff on Lean and Six Sigma principles.
- Utilize data analytics and statistical tools to monitor process performance and identify trends.
- Champion a culture of continuous improvement throughout the organization.
- Stay updated on the latest manufacturing technologies and best practices.
- Bachelor's degree in Industrial Engineering, Manufacturing Engineering, Mechanical Engineering, or a closely related field.
- Minimum of 6 years of experience in manufacturing process improvement, with a strong focus on Lean and Six Sigma.
- Certified Lean Six Sigma Black Belt or Master Black Belt is highly preferred.
- Demonstrated experience in implementing successful process optimization projects in a manufacturing environment.
- Proficiency in statistical analysis software (e.g., Minitab) and process simulation tools.
- Excellent analytical, problem-solving, and critical thinking skills.
- Strong project management and leadership abilities.
- Effective communication and presentation skills, with the ability to influence stakeholders at all levels.
- Experience working in a remote team setting and managing projects autonomously.
- Knowledge of automation and Industry 4.0 concepts is a plus.
Principal Manufacturing Operations Engineer - Lean Six Sigma
Posted 12 days ago
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Job Description
Key Responsibilities:
- Lead the development and implementation of lean manufacturing initiatives, including Six Sigma projects, to drive continuous improvement across all production lines.
- Analyze manufacturing processes, identify bottlenecks, and design and implement solutions to improve throughput, quality, and cost-effectiveness.
- Develop and optimize Standard Operating Procedures (SOPs) and work instructions to ensure consistency and efficiency.
- Collaborate with engineering, quality, and production teams to troubleshoot manufacturing issues and implement corrective actions.
- Design and implement new manufacturing processes and technologies, including automation solutions.
- Develop and manage key performance indicators (KPIs) for manufacturing operations, monitoring performance and reporting on progress.
- Conduct root cause analysis for production defects and implement preventative measures.
- Lead cross-functional teams in problem-solving sessions and continuous improvement activities.
- Stay current with industry best practices, emerging technologies, and regulatory requirements in manufacturing.
- Mentor junior engineers and provide technical leadership in process engineering and operational excellence.
- Ensure adherence to safety regulations and environmental standards within manufacturing operations.
- Master's degree in Industrial Engineering, Manufacturing Engineering, Mechanical Engineering, or a related field.
- Minimum of 10 years of progressive experience in manufacturing operations and process engineering, with a strong focus on continuous improvement methodologies.
- Certified Lean Six Sigma Black Belt or Master Black Belt is required.
- Proven experience in implementing lean manufacturing tools and techniques (e.g., 5S, Kaizen, Value Stream Mapping).
- In-depth knowledge of statistical process control (SPC) and quality management systems.
- Experience with manufacturing automation, robotics, and Industry 4.0 concepts.
- Strong analytical, problem-solving, and project management skills.
- Excellent communication and interpersonal skills, with the ability to influence and lead teams in a remote environment.
- Demonstrated ability to manage complex projects and drive significant operational improvements.
- Experience in a high-volume manufacturing environment is essential.
Senior Manufacturing Operations Lead (Lean Six Sigma)
Posted 11 days ago
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Job Description
Key Responsibilities:
- Lead and manage day-to-day manufacturing operations, ensuring adherence to production schedules, quality standards, and safety protocols.
- Champion and implement Lean Six Sigma methodologies (e.g., 5S, Kaizen, Value Stream Mapping, DMAIC) across the production floor.
- Identify bottlenecks and areas of inefficiency in the manufacturing process and develop and implement solutions to optimize workflows.
- Drive continuous improvement initiatives to reduce waste, improve cycle times, and enhance product quality.
- Develop and implement standard operating procedures (SOPs) to ensure consistency and efficiency in all manufacturing activities.
- Analyze production data and key performance indicators (KPIs) to track performance, identify trends, and make data-driven decisions.
- Collaborate with cross-functional teams, including quality assurance, engineering, supply chain, and maintenance, to resolve issues and drive integrated solutions.
- Provide training and coaching to production staff on Lean Six Sigma principles and best practices.
- Ensure compliance with all relevant health, safety, and environmental regulations.
- Manage production budgets and contribute to cost-saving efforts without compromising quality or safety.
- Lead and mentor a team of production supervisors and associates, fostering a culture of accountability and continuous improvement.
- Investigate and resolve production-related problems, implementing root cause analysis and corrective actions.
Qualifications:
- Bachelor's degree in Industrial Engineering, Manufacturing Engineering, Operations Management, or a related technical field.
- Minimum of 7 years of progressive experience in manufacturing operations, with a strong emphasis on Lean Six Sigma implementation.
- Certified Lean Six Sigma Black Belt or Master Black Belt is highly preferred.
- Proven experience in leading continuous improvement projects and achieving significant cost savings and efficiency gains.
- In-depth knowledge of manufacturing processes, production planning, and quality control systems.
- Strong understanding of supply chain principles and their impact on manufacturing.
- Excellent analytical, problem-solving, and critical thinking skills.
- Proficient in data analysis tools and manufacturing execution systems (MES).
- Exceptional leadership, team management, and communication skills, with the ability to motivate and develop a remote workforce.
- Experience in budget management and cost control within a manufacturing environment.
- Ability to effectively collaborate with diverse teams and stakeholders.
- Commitment to fostering a safe and productive work environment.
Location: Kericho, Kericho, KE (Remote)
Senior Manufacturing Process Engineer (Lean & Six Sigma)
Posted 10 days ago
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Job Description
Location: This position is fully remote and is associated with **Ongata Rongai, Kajiado, KE**. We are looking for top talent nationwide to contribute to our manufacturing advancements.
Responsibilities:
- Analyze current manufacturing processes to identify inefficiencies, bottlenecks, and areas for improvement.
- Develop and implement Lean Manufacturing strategies to reduce waste, optimize workflow, and improve productivity.
- Lead Six Sigma projects (e.g., DMAIC) to reduce process variation and improve product quality.
- Design and implement Standard Operating Procedures (SOPs) and work instructions.
- Utilize data analysis and statistical tools to monitor process performance and identify trends.
- Collaborate with production, quality, and engineering teams to implement process changes.
- Develop and deliver training programs on Lean and Six Sigma principles to production staff.
- Manage continuous improvement projects from initiation to completion, ensuring successful implementation and sustained results.
- Identify and evaluate new manufacturing technologies and equipment.
- Contribute to the development of long-term manufacturing strategy.
- Bachelor's degree in Mechanical Engineering, Industrial Engineering, Manufacturing Engineering, or a related field.
- Minimum of 5 years of experience in manufacturing process engineering.
- Certified Lean Six Sigma Black Belt or Master Black Belt is highly preferred.
- Demonstrated experience in implementing Lean Manufacturing tools (e.g., 5S, Kaizen, Value Stream Mapping).
- Strong understanding of statistical process control (SPC) and data analysis techniques.
- Proficiency in manufacturing process simulation and modeling software is a plus.
- Excellent problem-solving, analytical, and critical thinking skills.
- Strong leadership, communication, and interpersonal skills.
- Ability to drive change and manage projects effectively in a remote environment.
- Experience in managing cross-functional teams.
Senior Manufacturing Process Engineer - Lean & Six Sigma Expert
Posted today
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Location: Fully remote.
Remote Manufacturing Process Engineer - Lean Six Sigma Expert
Posted 11 days ago
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Principal Industrial Process Optimization Engineer
Posted 21 days ago
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Job Description
Responsibilities:
- Lead the design, development, and implementation of strategies to optimize industrial processes across various manufacturing and operational environments.
- Conduct in-depth analysis of existing workflows, identifying inefficiencies, waste, and opportunities for improvement using advanced statistical and analytical techniques.
- Apply Lean Manufacturing, Six Sigma, and other continuous improvement methodologies to streamline operations, reduce cycle times, and enhance product quality.
- Develop and implement key performance indicators (KPIs) to measure process performance and track progress towards optimization goals.
- Utilize process simulation software and data analytics tools to model proposed changes and predict their impact on operational efficiency.
- Collaborate closely with cross-functional teams, including production, quality assurance, R&D, and supply chain, to ensure seamless integration of optimized processes.
- Develop and deliver training programs to operational staff on new processes, methodologies, and best practices.
- Manage project timelines, resources, and budgets for process optimization initiatives, ensuring successful and timely completion of deliverables.
- Stay abreast of the latest advancements in industrial engineering, automation, and process technology, and assess their applicability to the organization.
- Provide expert guidance and mentorship to junior engineers and operational teams.
- Champion a culture of continuous improvement and data-driven decision-making throughout the organization.
- Prepare detailed reports and presentations on process analysis findings, recommended solutions, and achieved results for senior management.
- Ensure all implemented processes comply with relevant industry standards, safety regulations, and environmental guidelines.
- Drive innovation in process design and implementation to maintain a competitive advantage.
- Master's or Ph.D. in Industrial Engineering, Mechanical Engineering, Operations Research, or a closely related field.
- Minimum of 10 years of progressive experience in industrial process analysis, optimization, and continuous improvement.
- Demonstrated expertise in Lean Manufacturing principles, Six Sigma (Black Belt certification preferred), and statistical process control (SPC).
- Proficiency with process modeling and simulation software (e.g., Arena, AnyLogic) and advanced data analytics tools (e.g., Minitab, JMP, Python for data analysis).
- Strong understanding of manufacturing operations, supply chain management, and quality systems.
- Exceptional analytical, problem-solving, and critical-thinking skills.
- Proven leadership capabilities with experience managing complex projects and cross-functional teams.
- Excellent communication, presentation, and interpersonal skills, with the ability to influence stakeholders at all levels.
- Experience working effectively in a fully remote, global team environment.
- Proficiency in project management methodologies and tools.
- Commitment to driving sustainable and efficient operational practices.
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Principal Industrial Process Optimization Engineer (Remote)
Posted 10 days ago
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Key Responsibilities:
- Lead the comprehensive analysis and redesign of industrial processes to maximize efficiency and minimize waste.
- Apply advanced Lean Six Sigma methodologies to identify root causes of inefficiencies and implement corrective actions.
- Develop and implement strategies for process automation and integration of advanced manufacturing technologies.
- Utilize simulation and modeling software to test and optimize process designs before implementation.
- Oversee the implementation of new processes and provide technical support to operational teams.
- Establish and monitor key performance indicators (KPIs) for process performance and continuous improvement.
- Collaborate with R&D, engineering, and operations departments to drive innovation in process design.
- Ensure all process designs comply with safety, environmental, and quality regulations.
- Mentor and guide junior engineers and technical staff.
- Present findings, recommendations, and project progress to senior management.
- Stay abreast of industry best practices, emerging technologies, and regulatory changes.
- Master's degree or Ph.D. in Industrial Engineering, Mechanical Engineering, Chemical Engineering, or a related discipline.
- Minimum of 10 years of progressive experience in industrial process engineering and optimization.
- Proven expertise in Lean Manufacturing, Six Sigma (Black Belt or Master Black Belt preferred), and other continuous improvement methodologies.
- Strong proficiency in process simulation software (e.g., Arena, AnyLogic) and statistical analysis tools (e.g., Minitab, R).
- Experience with automation, robotics, and Industrial Internet of Things (IIoT) is highly desirable.
- Exceptional analytical, problem-solving, and critical thinking skills.
- Demonstrated leadership and project management capabilities.
- Excellent communication and interpersonal skills, with the ability to influence stakeholders remotely.
- Experience working effectively in a remote or distributed team environment.
Principal Industrial Engineer, Process Optimization
Posted 21 days ago
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Job Description
Key responsibilities include leading cross-functional teams, conducting detailed workflow analyses, developing simulation models, and utilizing data analytics to inform decision-making. You should have a strong command of Lean Manufacturing principles, Six Sigma methodologies, statistical process control, and operations research techniques. Experience in areas such as facility layout design, material handling systems, production planning, and quality management is highly valued. Excellent communication, leadership, and problem-solving skills are essential for influencing stakeholders and driving change. You will be expected to mentor junior engineers and contribute to the strategic direction of operational improvements. This position demands a proactive, analytical, and results-oriented individual capable of managing complex projects autonomously in a remote setting, fostering collaboration, and delivering significant improvements.
Key Responsibilities:
- Lead and conduct comprehensive analyses of industrial processes and systems.
- Design and implement optimized workflows and operational strategies.
- Utilize Lean, Six Sigma, and other continuous improvement methodologies.
- Develop and apply statistical methods for process monitoring and control.
- Create simulation models to evaluate process changes and identify bottlenecks.
- Collaborate with cross-functional teams to drive implementation of improvements.
- Mentor and guide junior industrial engineers and technical staff.
- Develop business cases and project plans for operational improvements.
- Ensure adherence to safety, quality, and efficiency standards.
- Stay abreast of emerging technologies and best practices in industrial engineering.
- Master's degree in Industrial Engineering, Operations Research, or a related engineering field.
- Professional Engineer (PE) or equivalent certification is highly desirable.
- Minimum of 8 years of progressive experience in industrial engineering and process optimization.
- Proven track record of successfully implementing significant operational improvements.
- Expertise in Lean Manufacturing, Six Sigma (Green/Black Belt preferred), and other CI tools.
- Proficiency in simulation software (e.g., Arena, AnyLogic) and statistical analysis tools.
- Strong analytical, problem-solving, and modeling skills.
- Excellent leadership, communication, and presentation abilities.
- Demonstrated ability to manage projects and teams remotely.
Principal Industrial Process Engineer, Optimization
Posted 21 days ago
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