1,717 Process Optimization jobs in Kenya
Manufacturing Process Optimization Engineer - Lean Six Sigma
Posted 15 days ago
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Job Description
Responsibilities:
- Analyze current manufacturing processes to identify inefficiencies, waste, and areas for improvement using tools like Value Stream Mapping, Kaizen, and 5S.
- Develop and implement Lean manufacturing strategies to streamline operations, reduce lead times, and optimize inventory levels.
- Apply Six Sigma methodologies (DMAIC) to solve complex quality and process issues, driving continuous improvement initiatives.
- Design and execute experiments to validate process changes and measure their impact on key performance indicators (KPIs) such as throughput, cycle time, and defect rates.
- Create and maintain process documentation, including standard operating procedures (SOPs), work instructions, and flowcharts.
- Collaborate with cross-functional teams, including production, quality assurance, and supply chain, to ensure seamless implementation of process improvements.
- Develop training materials and conduct workshops for production staff on Lean and Six Sigma principles.
- Utilize data analytics and statistical tools to monitor process performance and identify trends.
- Champion a culture of continuous improvement throughout the organization.
- Stay updated on the latest manufacturing technologies and best practices.
- Bachelor's degree in Industrial Engineering, Manufacturing Engineering, Mechanical Engineering, or a closely related field.
- Minimum of 6 years of experience in manufacturing process improvement, with a strong focus on Lean and Six Sigma.
- Certified Lean Six Sigma Black Belt or Master Black Belt is highly preferred.
- Demonstrated experience in implementing successful process optimization projects in a manufacturing environment.
- Proficiency in statistical analysis software (e.g., Minitab) and process simulation tools.
- Excellent analytical, problem-solving, and critical thinking skills.
- Strong project management and leadership abilities.
- Effective communication and presentation skills, with the ability to influence stakeholders at all levels.
- Experience working in a remote team setting and managing projects autonomously.
- Knowledge of automation and Industry 4.0 concepts is a plus.
Process Optimization Engineer
Posted 4 days ago
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Process Optimization Engineer
Posted 6 days ago
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Job Description
Process Optimization Engineer
Posted 6 days ago
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Job Description
Responsibilities:
- Analyze and optimize chemical manufacturing processes for efficiency and cost-effectiveness.
- Design and implement new process technologies and modifications.
- Conduct feasibility studies and risk assessments for process changes.
- Develop and maintain process documentation, SOPs, and technical reports.
- Collaborate with R&D, operations, and other departments on process improvement initiatives.
- Troubleshoot and resolve complex process-related issues.
- Stay updated with industry trends and emerging technologies in chemical engineering.
- Ensure compliance with safety and environmental regulations.
- Bachelor's or Master's degree in Chemical Engineering or a related field.
- Minimum of 5 years of experience in process engineering within the chemical industry.
- Proficiency in process simulation software (e.g., Aspen HYSYS, CHEMCAD).
- Strong analytical and problem-solving skills.
- Excellent communication and interpersonal abilities.
- Experience with data analysis and statistical tools.
- Ability to work independently and manage multiple projects simultaneously.
- Proven ability to drive process improvements and achieve tangible results.
Process Optimization Engineer
Posted 6 days ago
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Process Optimization Engineer
Posted 6 days ago
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Job Description
Process Optimization Engineer
Posted 8 days ago
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Job Description
Responsibilities:
- Conduct detailed audits of current manufacturing processes to identify inefficiencies and bottlenecks.
- Develop and implement process improvements using methodologies such as Lean Six Sigma.
- Utilize process simulation software to model and predict the impact of changes.
- Design and oversee pilot studies to test new process configurations or technologies.
- Collaborate with production teams, R&D, and maintenance departments to ensure seamless implementation of optimized processes.
- Monitor key performance indicators (KPIs) and analyze data to track the effectiveness of implemented changes.
- Ensure all process modifications comply with safety regulations and environmental standards.
- Prepare technical reports, proposals, and documentation for process improvement projects.
- Train operational staff on new procedures and best practices.
- Stay current with industry trends and new technologies in chemical process engineering.
Qualifications:
- Bachelor's or Master's degree in Chemical Engineering or a related field.
- Minimum of 4 years of experience in process engineering, preferably within the chemical industry.
- Proven experience with process optimization techniques and tools (e.g., simulation software, statistical process control).
- Strong understanding of chemical reaction engineering, thermodynamics, and mass transfer.
- Experience with project management and leading small teams.
- Excellent analytical and problem-solving skills.
- Effective communication and interpersonal skills, with the ability to work cross-functionally.
- Proficiency in relevant software (e.g., Aspen Plus, ChemCAD, MATLAB).
- Knowledge of Lean Six Sigma methodologies is a plus.
- Commitment to safety and environmental best practices.
This hybrid role offers a dynamic work environment and the opportunity to make a significant impact on our manufacturing excellence, based in Ruiru, Kiambu, KE .
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Process Optimization Engineer
Posted 10 days ago
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Job Description
Responsibilities:
- Analyze existing chemical processes to identify areas for improvement in terms of yield, efficiency, cost, and environmental impact.
- Develop and implement innovative process solutions and technologies.
- Design and conduct experiments to test new processes or modifications.
- Utilize process simulation software to model and predict outcomes of changes.
- Develop Standard Operating Procedures (SOPs) for new and improved processes.
- Monitor process performance using data analytics and key performance indicators (KPIs).
- Troubleshoot and resolve complex process-related issues.
- Collaborate with R&D, production, and quality control teams to ensure seamless integration of process improvements.
- Ensure compliance with all relevant safety, health, and environmental regulations.
- Prepare detailed technical reports and present findings and recommendations to management.
- Stay abreast of the latest advancements in chemical engineering and process optimization techniques.
- Master's or Ph.D. in Chemical Engineering or a closely related field.
- Minimum of 5 years of experience in process engineering, preferably within the chemical industry.
- Proven track record of successfully optimizing chemical processes.
- Proficiency in process simulation software (e.g., Aspen Plus, HYSYS).
- Strong understanding of chemical thermodynamics, reaction kinetics, and fluid mechanics.
- Excellent analytical, problem-solving, and critical-thinking skills.
- Demonstrated ability to work independently and manage multiple projects simultaneously in a remote environment.
- Exceptional communication and interpersonal skills for effective virtual collaboration.
- Experience with statistical process control (SPC) and data analysis tools.
- Knowledge of SHE (Safety, Health, and Environment) best practices in chemical manufacturing.
- Membership in professional engineering bodies is a plus.
Process Optimization Engineer
Posted 11 days ago
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Job Description
Responsibilities:
- Analyze existing chemical processes to identify areas for improvement in terms of efficiency, yield, energy consumption, and waste reduction.
- Develop and implement advanced process control strategies using simulation software and data analytics.
- Design and conduct virtual experiments and pilot studies to test process modifications.
- Collaborate with cross-functional teams, including operations, R&D, and safety, to implement optimized processes.
- Utilize process simulation software (e.g., Aspen Plus, HYSYS) to model, analyze, and optimize process performance.
- Perform root cause analysis for process deviations and implement corrective actions.
- Develop and maintain detailed process documentation, including P&IDs, SOPs, and mass/energy balances.
- Ensure all process changes comply with safety, environmental, and regulatory standards.
- Train and mentor junior engineers on process optimization techniques.
- Stay current with emerging technologies and best practices in chemical process engineering and optimization.
- Prepare technical reports and present findings and recommendations to management and stakeholders.
- Drive initiatives for continuous improvement and operational excellence within the engineering function.
- Manage projects related to process upgrades and modifications, ensuring timely and cost-effective execution.
- Contribute to the development of robust safety protocols for new and existing processes.
- Bachelor's degree in Chemical Engineering or a closely related field. A Master's degree is preferred.
- Minimum of 6 years of progressive experience in process engineering, with a strong emphasis on optimization and troubleshooting in chemical industries.
- Demonstrated expertise in process simulation and modeling software (e.g., Aspen Plus, CHEMCAD, HYSYS).
- In-depth knowledge of chemical thermodynamics, fluid mechanics, heat transfer, and reaction kinetics.
- Strong understanding of process control systems and instrumentation.
- Excellent analytical, quantitative, and problem-solving skills.
- Proven ability to work effectively in a remote, collaborative team environment.
- Exceptional written and verbal communication skills for technical reporting and presentations.
- Experience with data analysis and statistical methods applied to process data.
- Familiarity with HAZOP studies and other process safety methodologies.
- Must be a proactive and self-directed individual capable of working independently with minimal supervision.
- Demonstrated project management skills.
Process Optimization Engineer
Posted 12 days ago
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Job Description
Responsibilities:
- Analyze current industrial processes to identify inefficiencies and areas for improvement.
- Develop and implement strategies for process optimization and cost reduction.
- Utilize lean manufacturing, Six Sigma, and other methodologies.
- Design and conduct experiments to test and validate process changes.
- Develop and maintain process documentation, standard operating procedures (SOPs), and training materials.
- Collaborate with cross-functional teams to implement process improvements.
- Monitor process performance using KPIs and generate regular reports.
- Investigate and resolve operational issues and implement corrective actions.
- Stay up-to-date with the latest industry trends and technologies.
- Contribute to a culture of continuous improvement and operational excellence.
- Bachelor's degree in Industrial Engineering, Mechanical Engineering, or a related field.
- Minimum of 5 years of experience in process engineering or optimization within an industrial setting.
- Strong knowledge of process analysis tools and techniques.
- Proficiency in simulation software and statistical analysis tools.
- Experience with lean manufacturing and Six Sigma principles.
- Excellent analytical, problem-solving, and decision-making skills.
- Strong communication and interpersonal skills, with the ability to work effectively in a team.
- Ability to manage projects and meet deadlines.