350 Process Improvement Methodologies jobs in Kenya
Senior Process Improvement Engineer - Lean Six Sigma
20300 Mwembe
KES150000 Annually
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Posted 14 days ago
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Job Description
Our client, a forward-thinking manufacturing and industrial organization, is seeking a highly skilled Senior Process Improvement Engineer to join their fully remote operations team. This role is pivotal in driving operational excellence through the application of Lean and Six Sigma methodologies. You will analyze complex processes, identify bottlenecks, and implement sustainable solutions to enhance efficiency, reduce waste, and improve overall quality and productivity across various departments. This is a remote-first position, empowering you to contribute from your chosen location within Kenya.
Responsibilities:
Responsibilities:
- Lead and facilitate Lean Six Sigma projects, from initiation to closure, utilizing DMAIC and DMADV methodologies.
- Analyze current state processes using tools such as value stream mapping, process flowcharts, and data analysis.
- Identify opportunities for process optimization, waste reduction, and cost savings.
- Develop and implement data-driven solutions to improve operational performance, quality, and customer satisfaction.
- Train and mentor cross-functional teams on Lean Six Sigma principles and tools.
- Develop and maintain process documentation, standard operating procedures (SOPs), and best practices.
- Monitor the effectiveness of implemented improvements and ensure sustainability.
- Collaborate with department heads and operational leaders to foster a culture of continuous improvement.
- Prepare detailed reports on project status, findings, and recommendations for senior management.
- Stay abreast of industry best practices and emerging technologies in process improvement.
- Minimum of 5 years of experience in industrial engineering, operations management, or a related field, with a strong focus on process improvement.
- Black Belt certification in Lean Six Sigma is a mandatory requirement.
- Proven track record of successfully leading and completing Lean Six Sigma projects that delivered measurable results.
- In-depth knowledge of Lean manufacturing principles, Six Sigma methodologies, and statistical analysis tools.
- Excellent analytical, problem-solving, and critical thinking skills.
- Strong facilitation, communication, and interpersonal skills, with the ability to influence stakeholders at all levels.
- Experience with process simulation software and data analysis tools is highly desirable.
- Bachelor's degree in Industrial Engineering, Mechanical Engineering, Business Administration, or a related discipline.
- Ability to work independently, manage multiple projects, and drive change in a remote environment.
- Must be eligible to work remotely within Kenya.
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Senior Manufacturing Process Engineer (Lean & Six Sigma)
00202 Ongata Rongai, Rift Valley
KES5000000 Annually
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Posted 4 days ago
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Job Description
Our client is seeking a highly skilled Senior Manufacturing Process Engineer with expertise in Lean Manufacturing and Six Sigma methodologies to optimize their production operations. This is a fully remote position, offering the flexibility to work from anywhere in Kenya. You will be responsible for analyzing existing manufacturing processes, identifying areas for improvement, and implementing solutions to enhance efficiency, reduce waste, and improve product quality. This role involves leading continuous improvement initiatives, developing Standard Operating Procedures (SOPs), and implementing best practices across the production floor. The ideal candidate will have a Bachelor's degree in Mechanical Engineering, Industrial Engineering, Manufacturing Engineering, or a related field, with a proven track record of successfully applying Lean and Six Sigma principles in a manufacturing environment. We are looking for a proactive problem-solver with excellent analytical skills, strong leadership abilities, and the capacity to drive change in a remote setting. Your ability to mentor teams, facilitate process improvements, and achieve measurable results will be critical to this role. Join us to shape the future of manufacturing excellence remotely.
Location: This position is fully remote and is associated with **Ongata Rongai, Kajiado, KE**. We are looking for top talent nationwide to contribute to our manufacturing advancements.
Responsibilities:
Location: This position is fully remote and is associated with **Ongata Rongai, Kajiado, KE**. We are looking for top talent nationwide to contribute to our manufacturing advancements.
Responsibilities:
- Analyze current manufacturing processes to identify inefficiencies, bottlenecks, and areas for improvement.
- Develop and implement Lean Manufacturing strategies to reduce waste, optimize workflow, and improve productivity.
- Lead Six Sigma projects (e.g., DMAIC) to reduce process variation and improve product quality.
- Design and implement Standard Operating Procedures (SOPs) and work instructions.
- Utilize data analysis and statistical tools to monitor process performance and identify trends.
- Collaborate with production, quality, and engineering teams to implement process changes.
- Develop and deliver training programs on Lean and Six Sigma principles to production staff.
- Manage continuous improvement projects from initiation to completion, ensuring successful implementation and sustained results.
- Identify and evaluate new manufacturing technologies and equipment.
- Contribute to the development of long-term manufacturing strategy.
- Bachelor's degree in Mechanical Engineering, Industrial Engineering, Manufacturing Engineering, or a related field.
- Minimum of 5 years of experience in manufacturing process engineering.
- Certified Lean Six Sigma Black Belt or Master Black Belt is highly preferred.
- Demonstrated experience in implementing Lean Manufacturing tools (e.g., 5S, Kaizen, Value Stream Mapping).
- Strong understanding of statistical process control (SPC) and data analysis techniques.
- Proficiency in manufacturing process simulation and modeling software is a plus.
- Excellent problem-solving, analytical, and critical thinking skills.
- Strong leadership, communication, and interpersonal skills.
- Ability to drive change and manage projects effectively in a remote environment.
- Experience in managing cross-functional teams.
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1
Senior Manufacturing Operations Lead (Lean Six Sigma)
20200 Kapsuser
KES185000 Annually
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Posted 4 days ago
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Job Description
Our client is seeking a dedicated Senior Manufacturing Operations Lead with a strong background in Lean Six Sigma principles to drive efficiency and quality improvements. This is a fully remote position, enabling you to optimize production processes from anywhere. You will be responsible for overseeing manufacturing operations, implementing lean manufacturing techniques, leading continuous improvement initiatives, and ensuring that production targets are met safely and efficiently. The ideal candidate will possess a proven track record in optimizing manufacturing processes, reducing waste, and enhancing overall operational performance.
Key Responsibilities:
Qualifications:
Location: Kericho, Kericho, KE (Remote)
Key Responsibilities:
- Lead and manage day-to-day manufacturing operations, ensuring adherence to production schedules, quality standards, and safety protocols.
- Champion and implement Lean Six Sigma methodologies (e.g., 5S, Kaizen, Value Stream Mapping, DMAIC) across the production floor.
- Identify bottlenecks and areas of inefficiency in the manufacturing process and develop and implement solutions to optimize workflows.
- Drive continuous improvement initiatives to reduce waste, improve cycle times, and enhance product quality.
- Develop and implement standard operating procedures (SOPs) to ensure consistency and efficiency in all manufacturing activities.
- Analyze production data and key performance indicators (KPIs) to track performance, identify trends, and make data-driven decisions.
- Collaborate with cross-functional teams, including quality assurance, engineering, supply chain, and maintenance, to resolve issues and drive integrated solutions.
- Provide training and coaching to production staff on Lean Six Sigma principles and best practices.
- Ensure compliance with all relevant health, safety, and environmental regulations.
- Manage production budgets and contribute to cost-saving efforts without compromising quality or safety.
- Lead and mentor a team of production supervisors and associates, fostering a culture of accountability and continuous improvement.
- Investigate and resolve production-related problems, implementing root cause analysis and corrective actions.
Qualifications:
- Bachelor's degree in Industrial Engineering, Manufacturing Engineering, Operations Management, or a related technical field.
- Minimum of 7 years of progressive experience in manufacturing operations, with a strong emphasis on Lean Six Sigma implementation.
- Certified Lean Six Sigma Black Belt or Master Black Belt is highly preferred.
- Proven experience in leading continuous improvement projects and achieving significant cost savings and efficiency gains.
- In-depth knowledge of manufacturing processes, production planning, and quality control systems.
- Strong understanding of supply chain principles and their impact on manufacturing.
- Excellent analytical, problem-solving, and critical thinking skills.
- Proficient in data analysis tools and manufacturing execution systems (MES).
- Exceptional leadership, team management, and communication skills, with the ability to motivate and develop a remote workforce.
- Experience in budget management and cost control within a manufacturing environment.
- Ability to effectively collaborate with diverse teams and stakeholders.
- Commitment to fostering a safe and productive work environment.
Location: Kericho, Kericho, KE (Remote)
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2
Principal Manufacturing Operations Engineer - Lean Six Sigma
30200 Tuwan
KES4900000 Annually
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Posted 5 days ago
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Job Description
Our client, a global leader in high-precision component manufacturing, is seeking a Principal Manufacturing Operations Engineer to join our innovative, fully remote team. This role is essential for driving operational excellence, implementing lean manufacturing principles, and optimizing production processes across our facilities. You will leverage your deep expertise in process improvement, automation, and quality control to enhance efficiency, reduce waste, and ensure the highest standards of production. This is a remote-first opportunity, allowing you to contribute significantly to our manufacturing strategy without needing to be on-site.
Key Responsibilities:
Key Responsibilities:
- Lead the development and implementation of lean manufacturing initiatives, including Six Sigma projects, to drive continuous improvement across all production lines.
- Analyze manufacturing processes, identify bottlenecks, and design and implement solutions to improve throughput, quality, and cost-effectiveness.
- Develop and optimize Standard Operating Procedures (SOPs) and work instructions to ensure consistency and efficiency.
- Collaborate with engineering, quality, and production teams to troubleshoot manufacturing issues and implement corrective actions.
- Design and implement new manufacturing processes and technologies, including automation solutions.
- Develop and manage key performance indicators (KPIs) for manufacturing operations, monitoring performance and reporting on progress.
- Conduct root cause analysis for production defects and implement preventative measures.
- Lead cross-functional teams in problem-solving sessions and continuous improvement activities.
- Stay current with industry best practices, emerging technologies, and regulatory requirements in manufacturing.
- Mentor junior engineers and provide technical leadership in process engineering and operational excellence.
- Ensure adherence to safety regulations and environmental standards within manufacturing operations.
- Master's degree in Industrial Engineering, Manufacturing Engineering, Mechanical Engineering, or a related field.
- Minimum of 10 years of progressive experience in manufacturing operations and process engineering, with a strong focus on continuous improvement methodologies.
- Certified Lean Six Sigma Black Belt or Master Black Belt is required.
- Proven experience in implementing lean manufacturing tools and techniques (e.g., 5S, Kaizen, Value Stream Mapping).
- In-depth knowledge of statistical process control (SPC) and quality management systems.
- Experience with manufacturing automation, robotics, and Industry 4.0 concepts.
- Strong analytical, problem-solving, and project management skills.
- Excellent communication and interpersonal skills, with the ability to influence and lead teams in a remote environment.
- Demonstrated ability to manage complex projects and drive significant operational improvements.
- Experience in a high-volume manufacturing environment is essential.
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3
Manufacturing Process Optimization Engineer - Lean Six Sigma
60200 Meru , Eastern
KES150000 Annually
WhatJobs
Posted 14 days ago
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Job Description
Our client is actively seeking a results-oriented Manufacturing Process Optimization Engineer to join their dynamic, fully remote team. This role is pivotal in driving efficiency, reducing waste, and enhancing overall productivity across various manufacturing operations. You will leverage your deep understanding of industrial engineering principles, Lean methodologies, and Six Sigma tools to analyze existing processes, identify bottlenecks, and implement data-driven improvements. The ideal candidate is a strategic thinker with a proven track record of successfully transforming manufacturing workflows.
Responsibilities:
Responsibilities:
- Analyze current manufacturing processes to identify inefficiencies, waste, and areas for improvement using tools like Value Stream Mapping, Kaizen, and 5S.
- Develop and implement Lean manufacturing strategies to streamline operations, reduce lead times, and optimize inventory levels.
- Apply Six Sigma methodologies (DMAIC) to solve complex quality and process issues, driving continuous improvement initiatives.
- Design and execute experiments to validate process changes and measure their impact on key performance indicators (KPIs) such as throughput, cycle time, and defect rates.
- Create and maintain process documentation, including standard operating procedures (SOPs), work instructions, and flowcharts.
- Collaborate with cross-functional teams, including production, quality assurance, and supply chain, to ensure seamless implementation of process improvements.
- Develop training materials and conduct workshops for production staff on Lean and Six Sigma principles.
- Utilize data analytics and statistical tools to monitor process performance and identify trends.
- Champion a culture of continuous improvement throughout the organization.
- Stay updated on the latest manufacturing technologies and best practices.
- Bachelor's degree in Industrial Engineering, Manufacturing Engineering, Mechanical Engineering, or a closely related field.
- Minimum of 6 years of experience in manufacturing process improvement, with a strong focus on Lean and Six Sigma.
- Certified Lean Six Sigma Black Belt or Master Black Belt is highly preferred.
- Demonstrated experience in implementing successful process optimization projects in a manufacturing environment.
- Proficiency in statistical analysis software (e.g., Minitab) and process simulation tools.
- Excellent analytical, problem-solving, and critical thinking skills.
- Strong project management and leadership abilities.
- Effective communication and presentation skills, with the ability to influence stakeholders at all levels.
- Experience working in a remote team setting and managing projects autonomously.
- Knowledge of automation and Industry 4.0 concepts is a plus.
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4
Senior Manufacturing Process Engineer, Lean Six Sigma
70100 Abothuguchi West
KES480000 Annually
WhatJobs
Posted 14 days ago
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Job Description
Our client is seeking a highly skilled Senior Manufacturing Process Engineer with expertise in Lean Six Sigma methodologies to join their remote team. You will be instrumental in optimizing manufacturing processes, driving efficiency, and ensuring the highest quality standards across production facilities. This role is fully remote, enabling you to apply your engineering acumen to enhance operations without being physically on-site. Your responsibilities will include analyzing existing production lines, identifying bottlenecks, and implementing process improvements to reduce waste, lower costs, and increase throughput. You will lead cross-functional teams in problem-solving, conduct root cause analyses, and implement corrective actions. The ideal candidate will possess a deep understanding of manufacturing principles, statistical process control (SPC), and quality management systems. A proven track record of successfully implementing Lean Six Sigma projects and achieving tangible results is essential. You will leverage data analysis, simulation tools, and your engineering expertise to design and implement robust, scalable manufacturing solutions. This position offers a significant opportunity to influence manufacturing strategy and contribute to operational excellence in a remote-first capacity.
Responsibilities:
Responsibilities:
- Analyze manufacturing processes to identify opportunities for improvement in efficiency, quality, and cost reduction.
- Lead the implementation of Lean Manufacturing and Six Sigma initiatives (DMAIC).
- Develop and standardize manufacturing procedures and work instructions.
- Utilize statistical process control (SPC) to monitor and improve process capability.
- Conduct root cause analysis for production issues and implement corrective and preventive actions (CAPA).
- Design and optimize production layouts and workflows.
- Collaborate with production, quality, and engineering teams to achieve operational goals.
- Develop and implement training programs for manufacturing personnel on process improvements.
- Evaluate and recommend new technologies and equipment to enhance manufacturing capabilities.
- Track key performance indicators (KPIs) and report on manufacturing performance.
- Bachelor's degree in Manufacturing Engineering, Industrial Engineering, Mechanical Engineering, or a related field. Master's degree preferred.
- 7-10 years of experience in manufacturing engineering, with a strong focus on process optimization.
- Certified Lean Six Sigma Black Belt or Master Black Belt.
- Proven experience in leading and implementing successful Lean Six Sigma projects.
- Strong understanding of manufacturing principles, production planning, and quality systems.
- Proficiency in statistical software (e.g., Minitab) and process simulation tools.
- Excellent analytical, problem-solving, and project management skills.
- Strong leadership and team collaboration abilities.
- Ability to effectively manage and influence operations remotely.
- Experience with automation and robotics in manufacturing is a plus.
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5
Remote Manufacturing Process Engineer - Lean Six Sigma Expert
10100 Nyeri Town
KES150000 Annually
WhatJobs
Posted 5 days ago
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Job Description
Our client is seeking a highly skilled and results-oriented Remote Manufacturing Process Engineer with expertise in Lean Six Sigma methodologies. This role is crucial for optimizing manufacturing processes, improving efficiency, reducing waste, and ensuring the highest quality standards, all managed remotely. The ideal candidate will have a deep understanding of manufacturing operations, process improvement techniques, and statistical analysis. You will be responsible for analyzing existing manufacturing processes, identifying areas for improvement, designing and implementing new processes or modifications, and developing standard operating procedures (SOPs). A significant part of this role involves leveraging Lean Six Sigma tools and principles to drive continuous improvement initiatives, such as DMAIC projects, Kaizen events, and value stream mapping. The candidate must be proficient in data analysis, root cause analysis, and problem-solving. Experience with process simulation software and CAD tools is a plus. Excellent project management skills are required to oversee improvement projects from initiation to completion. You will also be responsible for training production staff on new processes and best practices, ensuring successful implementation and adoption. This position demands strong analytical and critical thinking skills, along with the ability to work autonomously and collaborate effectively with cross-functional teams in a virtual environment. A Bachelor's degree in Mechanical, Industrial, Chemical Engineering, or a related field is required. Certification in Lean Six Sigma (Green Belt or Black Belt) is highly preferred. We are looking for an innovative and proactive engineer who is passionate about driving operational excellence and is comfortable working remotely. This is an excellent opportunity to contribute to a manufacturing leader and make a tangible impact on production efficiency and quality.
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Remote Senior Manufacturing Process Engineer - Lean & Six Sigma
60200 Meru , Eastern
KES170000 Annually
WhatJobs
Posted 14 days ago
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Job Description
Our client, a leading global manufacturer renowned for its innovative products and commitment to quality, is seeking a highly skilled and experienced Remote Senior Manufacturing Process Engineer. This crucial role will focus on optimizing production processes, enhancing efficiency, and driving continuous improvement initiatives through the application of Lean manufacturing principles and Six Sigma methodologies, all from a remote capacity.
The ideal candidate will possess a deep understanding of manufacturing operations, process analysis, and problem-solving techniques. You will be responsible for analyzing existing production workflows, identifying bottlenecks and areas for improvement, and designing and implementing robust solutions to enhance throughput, reduce waste, and improve product quality. This position requires a strong aptitude for data analysis, statistical process control (SPC), and the ability to translate complex technical concepts into actionable strategies. Collaboration with on-site production teams, quality control, and R&D departments will be essential to achieve optimal results. Experience in developing and implementing standardized work procedures and operator training programs is also vital.
Key Responsibilities:
Qualifications:
The ideal candidate will possess a deep understanding of manufacturing operations, process analysis, and problem-solving techniques. You will be responsible for analyzing existing production workflows, identifying bottlenecks and areas for improvement, and designing and implementing robust solutions to enhance throughput, reduce waste, and improve product quality. This position requires a strong aptitude for data analysis, statistical process control (SPC), and the ability to translate complex technical concepts into actionable strategies. Collaboration with on-site production teams, quality control, and R&D departments will be essential to achieve optimal results. Experience in developing and implementing standardized work procedures and operator training programs is also vital.
Key Responsibilities:
- Analyze existing manufacturing processes to identify inefficiencies, bottlenecks, and areas for improvement.
- Develop and implement process optimization strategies using Lean Manufacturing and Six Sigma principles.
- Design and implement new manufacturing processes and workflows to enhance productivity and quality.
- Utilize statistical methods (SPC, DOE) to monitor and control process performance.
- Lead Kaizen events and other continuous improvement projects.
- Develop and maintain standard operating procedures (SOPs) and work instructions.
- Collaborate with cross-functional teams including production, quality, engineering, and supply chain.
- Troubleshoot production issues and implement root cause analysis and corrective actions.
- Evaluate and recommend new manufacturing technologies and equipment.
- Train production staff on new processes and best practices.
Qualifications:
- Bachelor's degree in Mechanical Engineering, Industrial Engineering, Manufacturing Engineering, or a related field. A Master's degree is a plus.
- Minimum of 7 years of experience in manufacturing process engineering.
- Proven experience implementing Lean Manufacturing and Six Sigma methodologies (Green Belt or Black Belt certification highly preferred).
- Strong analytical and problem-solving skills with a data-driven approach.
- Proficiency in statistical software and process simulation tools.
- Excellent understanding of manufacturing operations, production planning, and quality control.
- Strong communication, interpersonal, and leadership skills.
- Ability to work independently and manage projects effectively in a remote environment.
- Experience with CAD software and automation technologies is beneficial.
- Knowledge of quality management systems (e.g., ISO 9001) is desirable.
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7
Process Improvement Engineer
01000 Makongeni
KES150000 Annually
WhatJobs
Posted today
Job Viewed
Job Description
Our client, a leading player in the industrial manufacturing sector in Thika, Kiambu , is looking for a skilled and innovative Process Improvement Engineer . This role will focus on optimizing operational efficiency, reducing waste, and enhancing product quality through the application of industrial engineering principles. You will be instrumental in identifying bottlenecks, analyzing workflows, and implementing lean manufacturing techniques and Six Sigma methodologies across various production lines. The successful candidate will have a strong background in data analysis, statistical process control (SPC), and project management. You will work closely with cross-functional teams, including production, quality assurance, and maintenance, to develop and execute improvement initiatives. This is a hybrid role, requiring a balance of on-site presence for hands-on analysis and implementation, and remote work for reporting and strategic planning. Your responsibilities will include conducting time and motion studies, designing efficient plant layouts, and developing standard operating procedures (SOPs). A key part of this role involves collaborating with the R&D department to ensure new product introductions are seamlessly integrated into existing production processes. You will also play a vital role in training and mentoring junior engineers and line supervisors on best practices in process optimization. The ideal candidate is a creative problem-solver with excellent analytical skills and a proven track record of delivering tangible improvements in manufacturing environments. This opportunity offers significant professional growth and the chance to make a substantial impact on operational excellence.
Responsibilities:
Responsibilities:
- Analyze existing manufacturing processes to identify areas for improvement.
- Design and implement solutions to enhance efficiency, reduce costs, and improve quality.
- Apply lean manufacturing principles (e.g., 5S, Kaizen, Value Stream Mapping) and Six Sigma methodologies.
- Develop and maintain standard operating procedures (SOPs) and work instructions.
- Conduct root cause analysis for production issues and implement corrective actions.
- Utilize data analysis tools and statistical methods to monitor process performance.
- Lead and participate in cross-functional teams to drive continuous improvement initiatives.
- Collaborate with production staff to implement new processes and technologies.
- Develop training materials and conduct training sessions for employees.
- Prepare reports and present findings and recommendations to management.
- Bachelor's degree in Industrial Engineering, Mechanical Engineering, or a related field.
- Proven experience in process improvement within a manufacturing environment.
- Strong knowledge of lean manufacturing, Six Sigma, and other continuous improvement methodologies.
- Proficiency in data analysis, statistical software (e.g., Minitab), and process simulation tools.
- Excellent project management, communication, and leadership skills.
- Ability to work effectively in both on-site and remote settings.
- Experience with CAD software is a plus.
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8
Process Improvement Engineer
00103 Ongata Rongai, Rift Valley
KES90000 Annually
WhatJobs
Posted today
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Job Description
Our client, a dynamic manufacturing firm, is seeking a skilled and results-oriented Process Improvement Engineer to join their fully remote team. This role is dedicated to analyzing, optimizing, and redesigning operational processes to enhance efficiency, quality, and cost-effectiveness. You will be responsible for identifying bottlenecks, implementing Lean Six Sigma methodologies, and driving continuous improvement initiatives across the organization. Key duties include conducting process mapping and analysis, developing solutions for operational challenges, leading cross-functional teams on improvement projects, and establishing metrics to track progress and sustainability of changes. The ideal candidate will possess a strong understanding of industrial engineering principles, statistical analysis, and project management. Experience with process simulation software and data analysis tools is highly desirable. Excellent problem-solving skills, a proactive mindset, and the ability to communicate effectively with stakeholders at all levels are crucial. This is a remote-first position, requiring you to work independently and collaborate effectively with colleagues across different locations. We offer a supportive remote work environment and the opportunity to make a tangible impact on our operational excellence. While our headquarters are in **Ongata Rongai, Kajiado, KE**, this role is performed entirely remotely. If you are passionate about streamlining operations and driving efficiency through engineering expertise, we encourage you to apply.
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